Kymco People S 50-125-200-4 Stroke Service Repair Manual

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🏷️ Basic Information Identification Make: Kymco Model: People S Model Variants: 50cc, 125cc, 200cc Engine Configuration Covered: 4-Stroke Codes Engine Code General: 4-stroke (specific codes vary by displacement and model...

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Type: Motorcycle

Vendor:

Sku: 25657

Tags: Kymco Motorcycle People S 125 People S 200 People S 50

Product variants

Description

🏷️ Basic Information

Identification

Make:

Kymco

Model:

People S

Model Variants:

50cc, 125cc, 200cc

Engine Configuration Covered:

4-Stroke

Codes

Engine Code General:

4-stroke (specific codes vary by displacement and model year)

👋 Introduction

Market Position

Category:

Premium Scooter segment, focusing on urban mobility and commuter use.

Target Audience:

Commuters, city dwellers, individuals seeking a stylish and practical mode of transportation.

Competitive Analysis

Key Competitors:

Honda PCX, Yamaha NMAX, Suzuki Burgman, Vespa Primavera/Sprint (depending on exact displacement and market).

Key Features

Design Philosophy:

Modern, stylish, and ergonomic design with a focus on comfort and practicality.

Engine Technology:

Reliable and efficient 4-stroke engines offering good fuel economy and sufficient power for urban environments.

Handling Comfort:

Comfortable riding position, stable handling, and effective suspension for a smooth ride.

📋 Manual Details

Coverage Areas

Scope:

Comprehensive service, repair, and workshop manual covering all aspects from basic maintenance to major overhauls.

Included Models:

Kymco People S 50, Kymco People S 125, Kymco People S 200

Page Count

Estimated Page Count:

Likely 300-500+ pages (typical for a complete service manual covering multiple displacements).

Manual Type

Type:

Service Repair Workshop Manual

Language

Language:

English (standard for most international service manuals)

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly/disassembly, cylinder head, valve train, crankshaft, pistons, connecting rods, lubrication system, cooling system.

Fuel System:

Carburetor (for older models) or Fuel Injection (EFI) system, fuel pump, fuel filter, fuel lines, throttle body, injectors.

Ignition System:

Ignition coil, spark plug, CDI unit, wiring diagrams.

Transmission Drivetrain:

Automatic transmission (CVT), drive belt, variator, clutch, final drive, gear oil specifications.

Braking System:

Front and rear brake systems (disc and/or drum), brake fluid specifications, bleeding procedures, caliper/master cylinder overhaul.

Suspension Steering:

Front fork (telescopic), rear shock absorber, swingarm, steering assembly, bearings, lubrication.

Electrical System:

Battery, starter motor, alternator, lighting system (headlight, taillight, indicators), horn, wiring harness, fuses, relays, diagnostic connectors.

Frame Bodywork:

Chassis, body panels, fairings, seat, storage compartment, mounting hardware.

Wheels Tires:

Wheel specifications, tire sizes, pressure recommendations, bearing maintenance.

Procedures Included

Scheduled Maintenance:

Oil changes, filter replacements, spark plug checks/replacement, brake inspections, drive belt inspection, valve clearance checks.

Troubleshooting:

Diagnostic procedures for common problems, symptom-based troubleshooting guides.

Engine Repair:

Complete engine rebuilds, gasket replacement, piston ring installation, cylinder honing.

Transmission Repair:

Variator roller replacement, clutch shoe inspection/replacement, transmission oil seal replacement.

Electrical Diagnostics:

Wiring diagram interpretation, testing of electrical components, fault finding.

Brake Service:

Brake pad replacement, brake fluid flush and replacement, hydraulic system bleeding.

Suspension Overhaul:

Front fork seal replacement, shock absorber inspection and replacement.

Bodywork Repair:

Fairing removal and installation, panel alignment.

Technical Depth

Depth:

Detailed, professional-level coverage suitable for both DIY enthusiasts and professional technicians.

Data Type:

Torque specifications, clearances, timing procedures, diagnostic codes, wiring diagrams, exploded views, illustrations.

📊 Manual Specifications

File Format

Format:

Searchability:

Searchable text (assuming OCR processing if scanned from print).

Print Quality

Quality:

High resolution for clear viewing of diagrams and text.

Binding Type

Binding:

N/A (Digital PDF format)

Paper Type

Paper:

N/A (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, 4-stroke, SOHC (Single Overhead Camshaft) - typical for this segment, variations may exist.

Displacement 50Cc:

Approximately 49.4cc (specific engine code: e.g., SA10).

Displacement 125Cc:

Approximately 124.6cc (specific engine code: e.g., BF30).

Displacement 200Cc:

Approximately 196.8cc (specific engine code: e.g., BF70).

Performance

Horsepower 50Cc Approx:

3-4 HP (highly dependent on regulations and specific tuning).

Horsepower 125Cc Approx:

9-11 HP (typical for the class).

Horsepower 200Cc Approx:

12-15 HP (typical for the class).

Torque Characteristics:

Designed for good low-end and mid-range torque for responsive acceleration in urban traffic.

Fuel System

Fuel Delivery:

Carbureted (older models) or Electronic Fuel Injection (EFI) (newer models).

Fuel Type:

Unleaded Gasoline (91 octane or higher recommended).

Fuel Tank Capacity:

Approximately 6-8 Liters (varies slightly by model year and displacement).

🔧 Transmission

Standard

Type:

Automatic Continuously Variable Transmission (CVT).

Optional

Options:

N/A (CVT is standard).

Features

Drive System:

Belt drive to rear wheel.

Transmission Fluid:

Specific CVT transmission fluid required (refer to manual for exact specification and capacity).

📐 Dimensions

Exterior

Length:

Approx. 1900-2000 mm (varies by model).

Width:

Approx. 700-750 mm (varies by model).

Height:

Approx. 1250-1300 mm (varies by model).

Wheelbase:

Approx. 1300-1350 mm (varies by model).

Weights

Curb Weight 50Cc:

Approx. 100-110 kg.

Curb Weight 125Cc:

Approx. 110-125 kg.

Curb Weight 200Cc:

Approx. 125-135 kg.

Cargo

Underseat Storage:

Sufficient for one full-face helmet (typically).

🛡️ Safety Features

Ratings

Crash Test Results:

Not typically subjected to automotive-style crash tests; compliance with regional motorcycle/scooter safety standards.

Active Features

Braking:

Disc brakes (front and rear typically on 125/200cc models; front disc, rear drum on 50cc common), CBS (Combi-Braking System) may be present on some models.

Lighting:

LED lighting (headlight, taillight, indicators) on many newer models for improved visibility.

Passive Features

Frame Construction:

Robust steel frame designed for stability and rider safety.

Tires:

Tubeless tires for better puncture resistance.

💡 Technology Features

Infotainment

Instrument Cluster:

Digital/analog combination instrument cluster displaying speed, RPM, fuel level, odometer, trip meter, and warning lights.

Driver Assistance

Anti-lock Braking System (ABS) may be an option or standard on certain higher-spec or newer models, particularly 125cc and 200cc variants.

Connectivity

Features:

Basic connectivity features are unlikely; focus is on core scooter functionality.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Typically every 3,000 - 5,000 km or 6-12 months, whichever comes first. (Specific interval in manual).

Air Filter Check Clean:

Check every 2,000-3,000 km, clean/replace as needed (more frequently in dusty conditions).

Spark Plug Check Replace:

Check every 5,000-8,000 km, replace as recommended (specific type and gap in manual).

Drive Belt Inspection:

Inspect every 5,000-10,000 km for wear, cracks, or damage. Replace if necessary (typically lasts 15,000-25,000 km).

Brake Fluid Change:

Every 12-24 months, or as per manual recommendation.

Fluid Specifications

Engine Oil Grade:

SAE 10W-40 or 15W-50, API SG/SH/SJ or higher, JASO MB compliant (verify specific grade in manual).

Engine Oil Capacity:

Approx. 0.8 - 1.0 Liters (check dipstick or fill plug mark).

Transmission Oil Type:

Specific scooter transmission oil (e.g., SAE 80W-90 GL-3 or 4, or specialized CVT fluid - refer to manual).

Brake Fluid Type:

DOT 3 or DOT 4 (verify in manual).

Known Issues

Common Wear Items:

Drive belt, variator rollers, brake pads, tires, suspension bushings.

Potential Electrical:

Less common, but occasional issues with stator, regulator/rectifier, or battery connections can occur.

Potential Fuel System:

Carburetor clogging on older models if fuel is left for extended periods; fuel pump issues on EFI models can occur.

📚 Vehicle History

Brand Heritage

Manufacturer:

Kymco (Kwang Yang Motor Co., Ltd.) is a Taiwanese manufacturer known for its scooters, motorcycles, and ATVs.

Reputation:

Reputation for producing reliable, well-built, and value-oriented vehicles.

Model Evolution

Introduction Period:

The Kymco People S line has been in production for several years, with updates and variations across different model years and displacements.

Design Updates:

Likely seen design refinements, engine updates (e.g., transition to EFI), and feature additions over its production run.

Production

Manufacturing Location:

Primarily manufactured in Taiwan.

🏆 Awards & Recognition

Recognitions

Awards:

Specific awards are not widely publicized for this model, but Kymco generally receives positive reviews for value and reliability in its class.