Model Years Covered:
1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008
Product Type:
Workshop Service Repair Manual
Value Proposition:
An inexpensive method to maintain vehicle operational status and perform repairs.
Alternative Sources:
Factory dealer service, independent workshops, generic repair guides.
Accessibility:
Instant download and print-on-demand functionality for garage use.
Completeness:
Comprehensive coverage, addressing every detail for the specified model years.
Usability:
User-friendly with clear instructions, diagrams, and a numbered table of contents for quick navigation.
General Information:
Included
Engine Mechanical:
Included
Engine Electrical:
Included
Emission Control System:
Included
Suspension System:
Included
Manual Transaxle System:
Included
Automatic Transaxle System:
Included
Driveshaft And Axle:
Included
Steering System:
Included
Body Interior Exterior:
Included
Body Electrical System:
Included
Restraint System:
Included
Estimated Page Count:
Comprehensive (exact count not specified, but implied to be extensive)
Manual Type:
Workshop Service Repair Manual / Factory Service Manual
Delivery Method:
Instant Download
Compatibility:
All Versions of Windows & Mac
Requirements:
Adobe PDF Reader, WinZip
Engine Mechanical Details:
Detailed coverage of engine components, internal workings, disassembly, assembly, and overhaul procedures.
Engine Electrical Details:
Comprehensive troubleshooting, diagnosis, and repair for ignition, charging, starting, and lighting systems. Includes detailed wiring schematics.
Fuel System Details:
In-depth information on fuel delivery, carburetor/fuel injection systems, fuel pump, fuel filter, and related components.
Transmission Details:
Covers both manual and automatic transaxle systems, including maintenance, repair, and overhaul procedures.
Brakes Details:
Detailed procedures for brake system maintenance, repair, including hydraulic systems, pads, rotors, and bleeding.
Suspension Steering Details:
Information on suspension components, alignment, steering system maintenance and repair.
Body Electrical Details:
Troubleshooting and repair of body-related electrical systems such as lights, signals, and accessories.
Maintenance:
Routine maintenance, fluid changes, filter replacement, lubrication, and inspection procedures.
Troubleshooting:
Diagnostic procedures for identifying and resolving common and complex problems across all systems.
Repair Overhaul:
Step-by-step instructions for component disassembly, repair, reassembly, and adjustment.
Wiring Diagrams:
Detailed electrical wiring schematics for the entire vehicle, crucial for electrical system diagnostics.
Illustrations Diagrams:
Extensive use of detailed illustrations, diagrams, and photographs to clarify repair procedures.
Depth Of Information:
Complete, covering basic maintenance to in-depth engine and transmission rebuilds.
Target Audience:
Suitable for both DIY enthusiasts and experienced professional mechanics.
Engine Type:
250cc Class Scooter Engine (specific configuration not detailed in product info)
Cooling System:
Likely Liquid-Cooled (common for this class, manual would detail)
Ignition System:
CDI (Capacitor Discharge Ignition) or Electronic Ignition (manual will specify details)
Horsepower:
Not specified in product info, detailed in manual.
Torque:
Not specified in product info, detailed in manual.
Fuel Delivery:
Carburetor or Fuel Injection (manual will specify exact system)
Transmission Type:
Automatic (CVT - Continuously Variable Transmission is highly probable for a scooter of this type)
Optional Transmission:
Manual Transaxle System also mentioned, implying potential for variation or misunderstanding of 'transaxle' term in context of scooters. Manual covers both.
Transmission Features:
Maintenance, diagnosis, and repair of clutch and automatic transmission components.
Dimensions Details:
Specific dimensions (length, width, height, wheelbase) would be detailed within the manual's General Information or Chassis sections.
Weight Details:
Curb weight, gross vehicle weight rating (GVWR) would be found in the manual's specifications.
Safety Ratings:
N/A (Scooters typically do not undergo the same crash testing as automobiles)
Active Safety Systems:
Brake system performance, steering system integrity, tire specifications are covered in the manual.
Passive Safety Features:
Restraint system (likely referring to seating/rider positioning and general body structure, not airbags) coverage is indicated.
Infotainment Systems:
N/A for this model year and type of vehicle; focus is on mechanical and electrical systems.
Driver Assistance Features:
N/A for this model year and type of vehicle.
Connectivity Features:
N/A for this model year and type of vehicle.
Scheduled Maintenance:
The manual will contain detailed schedules for oil changes, filter replacements, spark plug checks, brake inspections, and other periodic services.
Engine Oil:
Specific oil viscosity grade (e.g., 10W-40) and type (e.g., API SG or higher) will be detailed in the manual.
Brake Fluid:
DOT 3 or DOT 4 brake fluid specification will be provided for the hydraulic brake system.
Coolant:
If liquid-cooled, the specific coolant type and mixture ratio will be listed.
Gear Oil:
Transmission/gear oil specifications will be provided for the final drive.
Common Wear Items:
The manual will likely provide guidance on common wear items such as drive belts, tires, brake pads, and suspension components.
Troubleshooting Guide:
Integrated troubleshooting section to address potential performance issues or component failures.
Manufacturer:
Kymco (Kwang Yang Motor Co., Ltd.) is a Taiwanese manufacturer known for scooters, motorcycles, and ATVs.
Model Production Period:
1999-2008, indicating a decade of production with potential minor updates across model years.
Production Origin:
Taiwan (Kymco's primary manufacturing base)
