Lamborghini Gallardo Service Repair Manual

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🏷️ Basic Information Identification Make: Lamborghini Model: Gallardo Model Variant: LP560-4 Chassis Code: LP560-4.L714 Year: 2009 👋 Introduction Market Position Market Segment: Supercar / Luxury Sports Car Competitive Analysis Competitors...

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Description

🏷️ Basic Information

Identification

Make:

Lamborghini

Model:

Gallardo

Model Variant:

LP560-4

Chassis Code:

LP560-4.L714

Year:

👋 Introduction

Market Position

Market Segment:

Supercar / Luxury Sports Car

Competitive Analysis

Competitors 2009:

Ferrari F430, Porsche 911 Turbo (997), Aston Martin V8 Vantage, McLaren MP4-12C (early models).

Key Features

Design Philosophy:

Mid-engined V10 supercar, renowned for its dramatic styling, exhilarating performance, and distinctive V10 soundtrack.

Lp560-4 Enhancements:

Increased power (560 PS), revised aerodynamics, lighter weight, improved suspension tuning, and updated styling compared to earlier Gallardo models.

📋 Manual Details

Coverage Areas

Coverage:

Comprehensive service, repair, maintenance, diagnostics, and troubleshooting for the Lamborghini Gallardo LP560-4 (L714 chassis).

Page Count

Page Count:

Estimated 1500+ pages (typical for a full factory service manual).

Manual Type

Type:

Factory Service Manual / Workshop Repair Manual

Language

Language:

English

Format

Format:

PDF (Electronic, Interactive with Hyperlinks)

📖 Manual Coverage

Systems Covered

Engine:

5.2L V10 FSI (LP560-4), engine mechanicals, lubrication, cooling, fuel system, ignition system, engine management (ECU), emissions control.

Transmission:

e-gear (automated manual) and manual transmission, clutch system, gear shift mechanisms, transmission fluid specifications and replacement.

Drivetrain:

All-wheel drive (LPS - Lamborghini Propulsion System) operation, front and rear differentials, driveshafts, CV joints, Haldex coupling.

Brakes:

Hydraulic brake system, ABS, EBD, brake pad and rotor replacement, brake fluid specifications, bleeding procedures, parking brake system.

Suspension Steering:

Front and rear suspension systems (double wishbone), shock absorbers, springs, anti-roll bars, power steering system, steering rack, wheel alignment.

Electrical Electronics:

12V electrical system, battery, alternator, starter motor, lighting systems (headlights, taillights, interior), wiring diagrams, fuses, relays, ECU diagnosis, CAN bus communication.

Body Chassis:

Body construction (aluminum spaceframe, composite panels), doors, hood, trunk, interior trim, seats, airbags, chassis alignment.

HVAC:

Heating, ventilation, and air conditioning (HVAC) system, refrigerant, compressor, condenser, evaporator, climate control unit.

Infotainment Comfort:

Audio system, navigation, instrument cluster, power windows, central locking, mirrors, seats (adjustment, heating if equipped).

Procedures Included

Maintenance:

Scheduled maintenance intervals, oil and filter changes, fluid checks and top-offs, spark plug replacement, air filter replacement, belt replacement.

Troubleshooting Diagnostics:

Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, electrical system diagnostics, engine performance issues, transmission shifting problems.

Engine Repair:

Engine disassembly and reassembly, piston and ring replacement, cylinder head service, valve train service, crankshaft and bearing service.

Transmission Repair:

Transmission fluid service, e-gear actuator testing and replacement, clutch replacement, internal transmission component repair.

Brake System Repair:

Brake caliper overhaul, master cylinder replacement, brake line repair or replacement, ABS modulator service.

Suspension Steering Repair:

Shock absorber and spring replacement, control arm bushing replacement, steering rack repair or replacement, wheel bearing replacement.

Electrical Diagnostics Repair:

Wiring harness repair, component testing (sensors, actuators), diagnostic tool usage, ECU programming/reflashing procedures.

Bodywork Restoration:

Panel alignment, door hinge and latch adjustment, bumper repair, interior trim removal and installation.

Special Tools:

Identification and usage of specialized tools required for Lamborghini Gallardo service.

Technical Depth

Depth:

Factory-level technical detail, suitable for professional technicians and highly skilled DIY enthusiasts. Covers everything from basic fluid checks to complete engine and transmission rebuilds.

📊 Manual Specifications

File Format

Format:

Searchability:

Text-searchable with hyperlinked navigation for ease of use.

Print Quality

Printability:

Printable, allowing users to print specific pages or sections as needed.

Binding Type

Binding:

N/A (Electronic Format)

Paper Type

Paper:

N/A (Electronic Format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

L539 (basis for LP560-4 variant)

Engine Type:

Naturally Aspirated V10

Displacement:

5.2 Liters (5204 cc)

Performance

Horsepower:

560 PS @ 8000 rpm (552 bhp)

Torque:

540 Nm (398 lb-ft) @ 6500 rpm

Fuel System

Fuel Injection:

Direct Injection (FSI - Fuel Stratified Injection)

Fuel Type:

Premium Unleaded Gasoline (95 RON or higher)

Engine Internals

Bore X Stroke:

84.5 mm x 92.8 mm

Compression Ratio:

12.5:1

Engine Management

ECU Type:

Bosch Motronic MED17 (specific variant for FSI V10)

🔧 Transmission

Standard

Transmission Type:

e-gear (6-speed Automated Manual Transmission)

Optional

Optional Transmission:

6-Speed Manual Transmission

Features

E Gear Modes:

Normal, Sport, and Corsa (Race) modes; paddle shifters.

Clutch:

Dual-plate dry clutch (for e-gear and manual).

Fluid Specifications

Transmission Fluid Type:

Refer to manual for specific Lamborghini-approved synthetic ATF or manual transmission fluid.

📐 Dimensions

Exterior

Length:

4345 mm (171.1 in)

Width:

1900 mm (74.8 in) (excluding mirrors)

Height:

1180 mm (46.5 in)

Wheelbase:

2560 mm (100.8 in)

Weights

Curb Weight:

Approx. 1530 kg (3373 lbs) (e-gear)

🛡️ Safety Features

Ratings

Crash Test Ratings:

No official NCAP or NHTSA ratings typically available for low-volume supercars. Designed to meet or exceed relevant regulatory standards.

Active Features

Standard Anti-lock Braking System (ABS)

Standard Electronic Brake-force Distribution (EBD)

Standard Electronic Stability Program (ESP)

Passive Features

Airbags:

Front airbags, side airbags (specific configuration varies by market).

Seatbelts:

3-point inertia reel seatbelts with pre-tensioners.

💡 Technology Features

Infotainment

Infotainment System:

Lamborghini's proprietary infotainment system, typically including AM/FM/CD stereo, optional navigation, and climate controls integrated into the center console.

Display Type:

Central LCD screen, often monochrome or basic color display on 2009 models.

Driver Assistance

Driver Modes:

Selectable driving modes (Normal, Sport, Corsa) on e-gear models significantly alter throttle response, gear shift speed, and ESP calibration.

All Wheel Drive:

Viscous-coupled all-wheel-drive system (LPS) providing enhanced traction and stability.

Connectivity

Connectivity Options:

Limited by era; typically includes basic AUX input for audio. Bluetooth might be optional or absent.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 15,000 km (9,300 miles) or 12 months, whichever comes first. Consult manual for specific intervals.

Major Service Interval:

Significant maintenance (e.g., spark plugs, transmission service) typically recommended around 45,000 - 60,000 km (28,000 - 37,000 miles).

Fluid Specifications

Engine Oil Type:

Refer to manual for specific SAE viscosity grade and API/ACEA specifications for the 5.2L V10 FSI engine (e.g., 0W-40, 5W-40 synthetic).

Coolant Type:

Ethylene glycol-based coolant with corrosion inhibitors. Specific Lamborghini-approved type required.

Brake Fluid Type:

DOT 4 Class 6 or higher recommended. High-performance fluid is advisable.

Known Issues

Common Wear Items:

Clutch wear (especially for e-gear), suspension bushings, brake pads and rotors due to high performance.

Potential Electrical Gremlins:

As with many high-performance vehicles, occasional minor electrical issues can occur. Thorough diagnostics are key.

Engine Specific Notes:

Early direct injection engines can sometimes experience carbon buildup on intake valves, requiring specialized cleaning procedures.

📚 Vehicle History

Brand Heritage

Brand Origin:

Founded in 1963 by Ferruccio Lamborghini in Sant'Agata Bolognese, Italy.

Model Evolution

Gallardo Introduction:

First generation Gallardo debuted in 2003, becoming Lamborghini's most produced model.

Lp560-4 Introduction:

The LP560-4 was introduced at the Geneva Motor Show in 2008 as a significant update to the original Gallardo platform.

Production

Production Period:

Gallardo production ran from 2003 to 2013. The LP560-4 variant was produced from 2008 to 2013.

Manufacturing Location:

Sant'Agata Bolognese, Italy

🏆 Awards & Recognition

Recognitions

Performance Accolades:

Consistently praised by automotive journalists for its performance, styling, and V10 engine character. Specific awards vary by publication and model year.

Ratings

Engine Awards:

The Lamborghini V10 engine has received praise for its sound and performance characteristics.