Lancia Delta HF Integrale Evoluzione 8v-16v Factory Service and Repair Workshop Manual

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🏷️ Basic Information Identification Make: Lancia Model: Delta HF Integrale Evoluzione Generation: Second Generation (1987-1994) Codename: Delta II Trim Level: HF Integrale Evoluzione (Evo) Codes Platform: Tipo Four 👋 Introduction...

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Tags: Car Cars Delta Delta HF Integrale Evoluzione 16v Delta HF Integrale Evoluzione 8v Lancia

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Description

🏷️ Basic Information

Identification

Make:

Lancia

Model:

Delta HF Integrale Evoluzione

Generation:

Second Generation (1987-1994)

Codename:

Delta II

Trim Level:

HF Integrale Evoluzione (Evo)

Codes

Platform:

Tipo Four

👋 Introduction

Market Position

Segment:

Performance Hatchback / Rally Homologation Special

Competitive Analysis

Competitors:

Ford Escort RS Cosworth, Toyota Celica GT-Four, Subaru Impreza WRX STI, Mitsubishi Lancer Evolution.

Key Features

Performance Focus:

Designed for enthusiasts and professional mechanics working on a legendary rally icon.

Completeness:

A-Z coverage ensures no aspect of servicing or repair is overlooked.

📋 Manual Details

Coverage Areas

Coverage Scope:

All models, all engine types for the stated years.

Page Count

Estimated Page Count:

Likely 500+ pages (typical for comprehensive factory service manuals)

Manual Type

Type:

Factory Service and Repair Workshop Manual

Language

Language:

English

Format

Format:

Delivery

Delivery Method:

Instant Digital Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine disassembly, inspection, repair, and reassembly (including cylinder head, block, pistons, crankshaft, camshafts).

Engine Fuel System:

Fuel injection system (Bosch Motronic), fuel pump, injectors, fuel pressure regulator, fuel lines, fuel tank service.

Engine Ignition System:

Ignition coils, spark plugs, distributor (if applicable to specific sub-models), ignition timing.

Engine Cooling System:

Radiator, water pump, thermostat, coolant hoses, fan operation, system flushing and refilling.

Engine Lubrication System:

Oil pump, oil filter, oil pan, oil cooler (if equipped), oil pressure testing.

Turbocharging System:

Turbocharger unit, wastegate, boost control, intercooler, associated plumbing and lubrication.

Transmission Manual:

Gearbox disassembly, inspection, repair, clutch operation, synchronizers, linkages.

Transmission All Wheel Drive:

Center differential, viscous coupling, rear differential, transfer case (if applicable), drive shafts, CV joints.

Suspension Front:

MacPherson struts, control arms, anti-roll bar, bushings, wheel bearings, steering knuckle.

Suspension Rear:

Independent trailing arm or multi-link suspension, shock absorbers, springs, anti-roll bar, bushings.

Braking System:

Front and rear disc brakes, calipers, pads, rotors, brake lines, master cylinder, ABS system (if equipped), brake fluid replacement.

Steering System:

Rack and pinion steering, power steering pump, fluid, tie rod ends, steering column.

Electrical System Charging:

Alternator, voltage regulator, battery, starter motor.

Electrical System Lighting:

Headlights, taillights, turn signals, interior lighting, bulb replacement.

Electrical System Accessories:

Wipers, washers, horn, power windows, mirrors, central locking, HVAC controls.

Body And Chassis:

Body panel removal and installation, structural components, door mechanisms, hood, trunk lid.

Interior Trim:

Seat removal, dashboard components, door panels, headliner, carpeting.

HVAC System:

Air conditioning system (refrigerant, compressor, condenser, evaporator), heater core, blower motor, controls.

Diagnostic Troubleshooting:

Systematic troubleshooting guides, fault code interpretation (if applicable), diagnostic procedures.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement, brake inspections.

Engine Repair:

Head gasket replacement, piston ring replacement, bearing replacement, timing belt/chain service, valve adjustments.

Transmission Repair:

Clutch replacement, gearbox rebuild, AWD system service and repair.

Suspension And Steering Repair:

Strut and shock absorber replacement, bushing replacement, ball joint replacement, tie rod end replacement, power steering pump replacement.

Brake System Repair:

Brake pad and rotor replacement, caliper overhaul, brake line replacement, bleeding the brake system.

Electrical Troubleshooting:

Wiring harness repair, component testing, diagnostic procedures for electrical faults.

Bodywork Repair:

Panel alignment, rust repair, dent removal techniques, trim piece replacement.

HVAC Service:

Refrigerant recharge, component replacement (compressor, condenser), heater core replacement, cabin filter replacement.

Technical Depth

Depth:

Comprehensive: Covers everything from basic fluid changes to complete engine and transmission rebuilds.

Diagnostics:

Advanced diagnostic procedures and troubleshooting trees.

Illustrations:

Detailed step-by-step instructions with accompanying pictures and diagrams.

Wiring Diagrams:

Comprehensive electrical wiring diagrams for all systems.

📊 Manual Specifications

File Format

Compatibility:

Works on any PC/MAC/Linux computer.

Searchability:

PDF format, likely with searchable text for easy navigation.

Print Quality

Printability:

High-resolution PDF, suitable for printing specific pages or the entire manual.

Binding Type

Binding:

Digital download (no physical binding)

Paper Type

Paper Quality:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Code:

Various, based on 8v and 16v evolutions of the Lampredi inline-four.

Displacement:

Typically 1995 cc (2.0 Liters)

Configuration:

Inline-four, turbocharged, intercooled

Bore X Stroke:

Approx. 84.0 mm x 90.0 mm (varies slightly)

Performance

Horsepower 8V:

Approx. 185-190 PS (136-140 kW)

Horsepower 16V:

Approx. 200-210 PS (147-154 kW)

Torque 8V:

Approx. 290-300 Nm (214-221 lb-ft)

Torque 16V:

Approx. 295-305 Nm (218-225 lb-ft)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) with Bosch Motronic management.

Fuel Type:

Unleaded Gasoline (RON 95-98 recommended)

Engine Timing

Timing Belt Interval:

Refer to manual for specific interval (typically 50,000-75,000 km or 3-5 years)

🔧 Transmission

Standard

Type:

5-speed Manual Transaxle

Drive Layout:

All-Wheel Drive (AWD) with Viscous Coupling

Optional

Transmission Options:

None (Manual transmission was standard for performance models)

Features

Center Differential:

Torque-sensing viscous coupling.

Rear Differential:

Limited Slip Differential (LSD) often standard on Evo models.

📐 Dimensions

Exterior

Length:

Approx. 4030 mm (158.7 in)

Width:

Approx. 1770 mm (69.7 in)

Height:

Approx. 1360 mm (53.5 in)

Wheelbase:

Approx. 2540 mm (100 in)

Weights

Curb Weight:

Approx. 1300-1350 kg (2866-2976 lbs)

Gross Weight:

Refer to manual

🛡️ Safety Features

Ratings

Crash Test Data:

Limited official data for this era, but known for robust chassis.

Active Features

Anti-lock Braking System (ABS) available on later Evoluzione models.

All-Wheel Drive system significantly enhances traction and stability.

Passive Features

Seatbelts:

Three-point seatbelts with pre-tensioners.

Airbags:

Driver airbag standard, passenger airbag optional on later models.

Chassis Design:

Reinforced body structure designed for rally homologation.

💡 Technology Features

Infotainment

Audio System:

Factory fitted radio/cassette or CD player with basic speaker system. Aftermarket upgrades common.

Dashboard Displays:

Analog gauges for speed, RPM, fuel, temperature, oil pressure, boost pressure.

Driver Assistance

Traction Control:

Not typically found on early Evoluzione models. AWD system provides the primary stability benefit.

Connectivity

Connectivity Features:

None as per modern standards. Primarily focused on mechanical and performance systems.

🔧 Maintenance

Service Intervals

Oil Change:

Every 10,000 km or 12 months (whichever comes first).

Air Filter Replacement:

Every 20,000 km or 24 months.

Spark Plug Replacement:

Refer to manual for specific type and interval.

Brake Fluid Flush:

Every 2 years, regardless of mileage.

Transmission Fluid Change:

Refer to manual (typically 40,000-60,000 km for gearbox and differentials).

Fluid Specifications

Engine Oil:

Refer to manual for viscosity grade (e.g., 10W-50 or 10W-60 for performance driving) and API/ACEA specifications. Particulate filter may be present. Common specification: Selenia Racing or equivalent.

Coolant:

Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Refer to manual for specific type and color.

Brake Fluid:

DOT 4 recommended.

Transmission Fluid:

Refer to manual for specific gear oil specification for the manual gearbox and differentials.

Known Issues

Rust And Corrosion:

Common issue in older vehicles, particularly wheel arches, sills, and strut tops. Requires diligent inspection and preventative treatment.

Suspension Wear:

Bushings, ball joints, and wheel bearings can wear due to performance driving and age.

Turbocharger Reliability:

Can be susceptible to failure if not properly maintained (regular oil changes, avoiding heat soak).

Interior Wear:

Bolstered seats and interior trim can show signs of wear over time.

Electrical Gremlins:

As with many vehicles of this era, occasional electrical issues can arise due to age and wiring harness degradation.

📚 Vehicle History

Brand Heritage

Rally Legacy:

Lancia has a storied history in motorsport, particularly in World Rally Championship (WRC).

Model Evolution

Integrale Development:

The Integrale evolved from the standard Delta, progressively gaining wider tracks, more powerful engines, and sophisticated AWD systems for rally homologation.

Evoluzione Phases:

Evoluzione I (Evo 1) and Evoluzione II (Evo 2) models, with distinct visual and mechanical updates.

Production

Production Years:

Delta HF Integrale: 1987-1994 (Evoluzione models primarily 1991-1994).

Manufacturing Location:

Italy

Recognition

Wrc Successes:

The Lancia Delta Integrale is one of the most successful cars in WRC history, winning multiple manufacturer's titles.

🏆 Awards & Recognition

Recognitions

Motorsport Titles:

Numerous WRC Manufacturer's Championships and Driver's Championships won by the Lancia Delta platform, cementing its legendary status.