Engine:
Comprehensive coverage of the 2.0L 16v DOHC turbocharged engine (Tipo 160A.048 and others), including disassembly, assembly, troubleshooting, and specifications.
Engine Management:
Details on fuel injection system (Bosch Motronic), ignition system, sensors, actuators, and diagnostic procedures.
Drivetrain:
Full coverage of the permanent four-wheel drive system, including differentials (front, center, rear viscous coupling), transfer case, and driveshafts.
Transmission:
Detailed information on the 5-speed manual transmission, including clutch, gear selection, internal components, lubrication, and repair procedures.
Suspension:
In-depth coverage of the independent front and rear suspension systems, including shock absorbers, springs, control arms, bushings, and alignment specifications.
Brakes:
Complete brake system coverage, including front and rear disc brakes, ABS (if equipped), hydraulic system, calipers, rotors, pads, and bleeding procedures.
Steering:
Information on the power-assisted steering system, including pump, rack and pinion, fluid, and hydraulic lines.
Cooling System:
Details on the radiator, cooling fan, thermostat, water pump, hoses, and coolant specifications.
Fuel System:
Coverage of the fuel tank, fuel pump, fuel lines, fuel filter, and fuel pressure specifications.
Exhaust System:
Information on the exhaust manifold, catalytic converter, muffler, and pipework.
Electrical System:
Extensive coverage of the automotive electrical system, including wiring diagrams, battery, alternator, starter motor, lighting, fuses, relays, and body control modules.
Bodywork:
Includes procedures for body panel removal/installation, door mechanisms, glass, trim, and potential rust prevention/repair areas.
Interior:
Details on dashboard removal, seating, interior trim, and HVAC system components.
Maintenance:
Scheduled maintenance procedures, including oil changes, filter replacements, spark plug checks, belt inspections, and fluid level checks.
Disassembly Assembly:
Step-by-step instructions for removing and reinstalling major components and sub-assemblies.
Troubleshooting:
Diagnostic charts and procedures for identifying and resolving common and uncommon problems.
Repair:
Detailed instructions for repairing specific components and systems.
Cleaning:
Guidelines for cleaning specific parts during maintenance and repair.
Reinstallation:
Specific instructions and torque specifications for reassembling components.
Technical Specifications:
Critical data points for proper repair and maintenance.
Illustrations Pictures:
Visual aids to support repair procedures and component identification.
Depth:
Comprehensive, covering from basic maintenance to advanced engine and drivetrain overhauls, suitable for professional technicians and advanced DIY enthusiasts.
Manual Type Detail:
This is a comprehensive repair and service manual, analogous to a factory service manual or workshop manual, providing detailed instructions for maintenance, diagnostics, and repair.
Engine Type:
Inline-4, turbocharged, DOHC, 16-valve
Displacement:
1995 cc (2.0 Liters)
Bore X Stroke:
84 mm x 90 mm (typical for the 16v)
Horsepower:
165-177 hp (depending on specific variant and tuning, 8V vs 16V)
Torque:
270-295 Nm (depending on specific variant and tuning)
Fuel System:
Multi-point fuel injection (Bosch Motronic)
Fuel Type:
Unleaded gasoline (premium unleaded recommended)
Ignition System:
Distributorless ignition system with coil-on-plug or coil-pack configuration.
Coolant Type:
Ethylene glycol based coolant (specific Lancia or equivalent)
Engine Oil Type:
Synthetic or semi-synthetic SAE 10W-40 or 10W-50 (refer to manual for exact Lancia specification)
Oil Change Interval:
Every 5,000 - 7,500 km or annually, whichever comes first (refer to manual for exact recommendation)
Timing Belt Replacement:
Every 60,000 - 80,000 km or 5 years (critical for this engine)
Spark Plug Replacement:
Every 30,000 - 40,000 km
Brake Fluid Type:
DOT 4 brake fluid
Power Steering Fluid Type:
ATF (Automatic Transmission Fluid) or specific power steering fluid recommended by Lancia
Coolant Capacity:
Approximately 7.5 - 8.5 liters
Known Issues:
Rust susceptibility (especially in wheel arches and sills), turbocharger wear, intercooler leaks, aging rubber components (hoses, bushings), potential for head gasket issues if overheated.
Performance Tuning Considerations:
While a performance car, the manual would focus on stock specifications, but understanding its core mechanics is crucial for any tuning or modification.