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Lancia Delta Integrale 1990 Repair Service Manual

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🏷️ Basic Information Identification Make: Lancia Model: Delta Integrale Year: 1990 Vehicle Variant: Integrale 8V / 16V (manual likely covers both common variants for the era) 👋 Introduction Market Position...
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Type: Car
Vendor:
Sku: 393501
Lancia Delta Integrale 1990 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Lancia
Model:
Delta Integrale
Year:
1990
Vehicle Variant:
Integrale 8V / 16V (manual likely covers both common variants for the era)
👋 Introduction
Market Position
Market Position:
Iconic rally homologation special, known for its performance, all-wheel-drive system, and distinctive styling. Targeted enthusiasts and motorsport followers.
Competitive Analysis
Competitive Analysis:
Competed against rally-bred performance cars of its era, such as the Ford Sierra Cosworth, Audi Quattro, and Mitsubishi Lancer Evolution (though the latter came later in spirit).
Key Features
Key Features:
Legendary rally performance, turbocharged engine, sophisticated permanent four-wheel-drive system with viscous couplings, robust chassis, and aggressive styling.
📋 Manual Details
Coverage Areas
Language:
English
Manual Type:
Repair Service Manual
Availability:
Instant Download
Page Count
Page Count:
Not Specified (typically comprehensive for a factory-level manual)
Format
File Format:
PDF
Print Quality:
Full Printable
Zoom Capability:
Yes
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
Compatibility:
All Versions of Windows & Mac
Manual Completeness
Manual Completeness:
Designed to cover all aspects of the vehicle's systems for repair and maintenance, mirroring the scope of factory documentation.
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive coverage of the 2.0L 16v DOHC turbocharged engine (Tipo 160A.048 and others), including disassembly, assembly, troubleshooting, and specifications.
Engine Management:
Details on fuel injection system (Bosch Motronic), ignition system, sensors, actuators, and diagnostic procedures.
Drivetrain:
Full coverage of the permanent four-wheel drive system, including differentials (front, center, rear viscous coupling), transfer case, and driveshafts.
Transmission:
Detailed information on the 5-speed manual transmission, including clutch, gear selection, internal components, lubrication, and repair procedures.
Suspension:
In-depth coverage of the independent front and rear suspension systems, including shock absorbers, springs, control arms, bushings, and alignment specifications.
Brakes:
Complete brake system coverage, including front and rear disc brakes, ABS (if equipped), hydraulic system, calipers, rotors, pads, and bleeding procedures.
Steering:
Information on the power-assisted steering system, including pump, rack and pinion, fluid, and hydraulic lines.
Cooling System:
Details on the radiator, cooling fan, thermostat, water pump, hoses, and coolant specifications.
Fuel System:
Coverage of the fuel tank, fuel pump, fuel lines, fuel filter, and fuel pressure specifications.
Exhaust System:
Information on the exhaust manifold, catalytic converter, muffler, and pipework.
Electrical System:
Extensive coverage of the automotive electrical system, including wiring diagrams, battery, alternator, starter motor, lighting, fuses, relays, and body control modules.
Bodywork:
Includes procedures for body panel removal/installation, door mechanisms, glass, trim, and potential rust prevention/repair areas.
Interior:
Details on dashboard removal, seating, interior trim, and HVAC system components.
Procedures Included
Maintenance:
Scheduled maintenance procedures, including oil changes, filter replacements, spark plug checks, belt inspections, and fluid level checks.
Disassembly Assembly:
Step-by-step instructions for removing and reinstalling major components and sub-assemblies.
Troubleshooting:
Diagnostic charts and procedures for identifying and resolving common and uncommon problems.
Repair:
Detailed instructions for repairing specific components and systems.
Cleaning:
Guidelines for cleaning specific parts during maintenance and repair.
Reinstallation:
Specific instructions and torque specifications for reassembling components.
Technical Specifications:
Critical data points for proper repair and maintenance.
Illustrations Pictures:
Visual aids to support repair procedures and component identification.
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to advanced engine and drivetrain overhauls, suitable for professional technicians and advanced DIY enthusiasts.
Manual Type Detail
Manual Type Detail:
This is a comprehensive repair and service manual, analogous to a factory service manual or workshop manual, providing detailed instructions for maintenance, diagnostics, and repair.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Printable
Binding Type
Binding Type:
Digital Download (Not Applicable)
Paper Type
Paper Type:
Digital Download (Not Applicable)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-4, turbocharged, DOHC, 16-valve
Displacement:
1995 cc (2.0 Liters)
Bore X Stroke:
84 mm x 90 mm (typical for the 16v)
Performance
Horsepower:
165-177 hp (depending on specific variant and tuning, 8V vs 16V)
Torque:
270-295 Nm (depending on specific variant and tuning)
Fuel System
Fuel System:
Multi-point fuel injection (Bosch Motronic)
Fuel Type:
Unleaded gasoline (premium unleaded recommended)
Ignition System
Ignition System:
Distributorless ignition system with coil-on-plug or coil-pack configuration.
Cooling System
Coolant Type:
Ethylene glycol based coolant (specific Lancia or equivalent)
Oil Specifications
Engine Oil Type:
Synthetic or semi-synthetic SAE 10W-40 or 10W-50 (refer to manual for exact Lancia specification)
🔧 Transmission
Standard
Transmission Type:
5-speed manual transmission
Optional
Optional Transmission:
None (manual transmission was standard)
Features
Drivetrain:
Permanent four-wheel drive with viscous coupling center differential and viscous coupling rear differential.
Fluid Specifications
Transmission Fluid Type:
GL-4 or GL-5 gear oil (specific viscosity recommended in manual)
📐 Dimensions
Exterior
Length:
Approximately 3950 mm
Width:
Approximately 1700 mm
Height:
Approximately 1370 mm
Wheelbase:
Approximately 2480 mm
Weights
Curb Weight:
Approximately 1250 - 1300 kg (depending on variant)
Tires
Tire Size:
205/50 VR 15 or similar high-performance tire
Wheels
Wheel Bolt Pattern:
4x98 mm
🛡️ Safety Features
Ratings
Safety Ratings:
Modern safety rating systems were not as prevalent or standardized in 1990. Likely received basic crash protection for its era.
Active Features
Active Safety Features:
ABS (Anti-lock Braking System) often optional or standard on later models, powerful disc brakes on all wheels, sophisticated AWD system for enhanced traction.
Passive Features
Passive Safety Features:
Seat belts, reinforced chassis, potentially limited airbag deployment (driver-side often introduced later).
💡 Technology Features
Infotainment
Infotainment Features:
Basic for its era: AM/FM radio, cassette player. Later models might have had optional CD players.
Driver Assistance
Driver Assistance Features:
Primarily limited to ABS (if equipped) and the advanced AWD system for enhanced stability and control.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 km or annually, whichever comes first (refer to manual for exact recommendation)
Timing Belt Replacement:
Every 60,000 - 80,000 km or 5 years (critical for this engine)
Spark Plug Replacement:
Every 30,000 - 40,000 km
Fluid Specifications
Brake Fluid Type:
DOT 4 brake fluid
Power Steering Fluid Type:
ATF (Automatic Transmission Fluid) or specific power steering fluid recommended by Lancia
Coolant Capacity:
Approximately 7.5 - 8.5 liters
Known Issues
Known Issues:
Rust susceptibility (especially in wheel arches and sills), turbocharger wear, intercooler leaks, aging rubber components (hoses, bushings), potential for head gasket issues if overheated.
Performance Tuning Considerations:
While a performance car, the manual would focus on stock specifications, but understanding its core mechanics is crucial for any tuning or modification.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Lancia has a rich history in motorsport, particularly in rallying, with a strong reputation for innovative engineering and performance.
Model Evolution
Model Evolution:
The Delta Integrale evolved from the standard Lancia Delta. The Integrale 8V (1987) featured a 2.0L turbo engine and AWD. The Integrale 16V (1989) introduced a 16-valve cylinder head for more power and revised styling. Further evolutions like the Martini and Evoluzione models followed.
Production
Production Period:
The Lancia Delta Integrale was produced from 1987 to 1994.
Rally Success:
The Delta Integrale is one of the most successful rally cars of all time, winning multiple World Rally Championships for Manufacturers and Drivers.
🏆 Awards & Recognition
Recognitions
Recognitions:
Extensive rallying awards, including multiple World Rally Championship titles. Widely considered one of the greatest rally cars ever produced.
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