Lancia Delta Integrale Service Repair Workshop Manual 1986-1993

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🏷️ Basic Information Identification Make: Lancia Model: Delta Integrale Model Variant: Integrale 8v, Integrale 16v, Evoluzione I, Evoluzione II (Implicitly covered by 'All Models') Generation Generation Identifier: Delta (Type 831)...

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Type: Car

Vendor:

Sku: 260654

Tags: 1986 1987 1988 1989 1990 1991 1992 1993 Car Cars Delta Delta Integrale Lancia

Product variants

Description

🏷️ Basic Information

Identification

Make:

Lancia

Model:

Delta Integrale

Model Variant:

Integrale 8v, Integrale 16v, Evoluzione I, Evoluzione II (Implicitly covered by 'All Models')

Generation

Generation Identifier:

Delta (Type 831) - Second Generation

Codes

Chassis Code:

Type 831

👋 Introduction

Market Position

Target Audience:

Lancia Delta Integrale owners, mechanics, and enthusiasts seeking detailed repair and maintenance information.

Competitive Analysis

Value Proposition:

Provides factory-level technical data equivalent to dealership manuals, enabling DIY repairs and significant cost savings.

Key Features

Features:

Comprehensive A-Z coverage, step-by-step instructions, diagrams, illustrations, wiring schematics, torque specifications, diagnostic procedures.

Unique Selling Point:

The 'only' service repair workshop manual needed, emphasizing completeness and vehicle specificity.

📋 Manual Details

Coverage Areas

Years Covered:

1986-1993

Models Covered:

All Lancia Delta Integrale models within the specified year range.

Page Count

Estimated Page Count:

Likely exceeds 500 pages, typical for comprehensive workshop manuals of this era.

Manual Type

Type:

Factory Service and Repair Workshop Manual

Language

Language:

English

Format

File Format:

Delivery Method:

Instant Download

📖 Manual Coverage

Systems Covered

Engine:

Engine overhaul, rebuilding, performance tuning, timing belt service, serpentine belt routing, firing orders, troubleshooting.

Transmission:

Transmission removal and installation, in-car servicing, clutch service, U-joint and CV-joint service.

Brakes:

Complete brake servicing procedures, troubleshooting, and repair.

Suspension:

Suspension system repair and adjustment procedures.

Electrical:

Complete wiring schematics, troubleshooting, diagnostic trouble tree charts, computer diagnostic codes.

Bodywork:

Implied coverage of body repair procedures through 'All Repairs A-Z'.

HVAC:

Air conditioning service and capacities.

Procedures Included

Maintenance:

Factory maintenance schedules and charts, routine servicing.

Diagnostics:

Troubleshooting and diagnostics for all systems, computer diagnostic trouble trees.

Repair:

Step-by-step repair instructions for all components and systems.

Alignment:

Front-end and alignment procedures and specifications.

Rebuilding:

Engine overhaul and rebuilding instructions.

Technical Depth

Depth:

Comprehensive, factory-level detail for technicians and advanced DIY enthusiasts.

Specificity:

Vehicle-specific, not generic information.

📊 Manual Specifications

File Format

Quality:

High-resolution, printable pages with ability to enlarge images.

Print Quality

Printability:

All pages are printable for use in workshops.

Binding Type

Binding:

Digital (PDF) - No physical binding.

Paper Type

Paper Type:

N/A (Digital file).

Compatibility

Operating Systems:

Compatible with Windows (7, Vista 32/64, XP, ME, 98, NT, 2000) and Mac computers.

Requirements

Software:

Requires Adobe PDF Reader.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline-4 Cylinder, Turbocharged (Fiat Lampredi Twin-Cam based).

Engine Codes:

Various, depending on specific Integrale model (e.g., 831A.000 for 8v, 831B.000 for 16v).

Performance

Displacement 8V:

1995 cc

Power 8V:

Approx. 185-190 hp (136-140 kW)

Torque 8V:

Approx. 260-280 Nm

Displacement 16V:

1995 cc

Power 16V:

Approx. 200-210 hp (147-155 kW)

Torque 16V:

Approx. 280-300 Nm

Displacement Evo:

2000 cc (often slightly increased capacity in Evoluzione models)

Power Evo:

Approx. 205-215 hp (151-158 kW)

Torque Evo:

Approx. 300-320 Nm

Fuel System

Fuel Injection:

Electronic Fuel Injection (Bosch Motronic variants common).

Fuel Type:

Unleaded Premium Unleaded Gasoline (RON 95/98).

Engine Construction

Block Material:

Cast Iron

Head Material:

Aluminum Alloy

🔧 Transmission

Standard

Type:

5-Speed Manual Synchromesh

Optional

Type:

Not applicable, manual transmission was standard across all Integrale models.

Features

Drivetrain:

Full-time All-Wheel Drive (AWD) with Torsen center differential.

Differential Types:

Torsen center differential, viscous coupling limited-slip front differential, limited-slip rear differential.

📐 Dimensions

Exterior

Length:

Approx. 4000-4100 mm (Varies slightly by model variant)

Width:

Approx. 1700-1770 mm (Wider fenders on Integrale models)

Height:

Approx. 1370-1400 mm

Weights

Curb Weight:

Approx. 1200-1350 kg (Varies by model variant)

Gross Weight:

Not specified, but typically around 1600-1700 kg.

🛡️ Safety Features

Ratings

Crash Test Ratings:

No standardized ratings like Euro NCAP or NHTSA existed for vehicles of this era in their contemporary context.

Active Features

Braking System:

Ventilated front disc brakes, solid rear disc brakes. ABS was optional or standard on later models.

Traction Control:

Not explicitly mentioned as a primary feature in the manual's description, but advanced AWD system inherently aids traction.

Passive Features

Seatbelts:

Three-point inertia-reel seatbelts (front), likely lap belts for rear passengers in early models.

Airbags:

Driver's airbag became standard in later Evoluzione models, not present in all 1986-1993 variants.

💡 Technology Features

Infotainment

Audio System:

Basic analog radio/cassette player common in this era. Manual may cover wiring for upgrades.

Driver Assistance

Anti-lock Braking System (ABS) was an option on earlier models and standard on later ones. Manual covers its operation and diagnostics.

Connectivity

Diagnostics:

On-board diagnostics (OBD) were nascent in this period. Manual details specific diagnostic procedures and trouble codes.

🔧 Maintenance

Service Intervals

Oil Change:

Typically every 7,500-10,000 km or annually. Refer to manual for exact specifications based on driving conditions.

Timing Belt:

Critical interval, typically 50,000-60,000 km or 4-5 years due to interference engine design. Manual provides precise recommendation.

Fluid Specifications

Engine Oil:

High-quality synthetic or semi-synthetic oil, viscosity grade typically 10W-40 or 15W-50. Manual specifies exact OEM recommendations.

Coolant:

Ethylene glycol-based coolant with anti-corrosion additives. Capacity around 7-8 liters. Manual confirms type and capacity.

Brake Fluid:

DOT 3 or DOT 4 brake fluid. Manual specifies exact type and flush intervals.

Transmission Fluid:

Manual gearbox oil, typically GL-4 specification. Capacity around 2-2.5 liters. Refer to manual for exact type and grade.

Differential Fluid:

Specific gear oil for front and rear differentials. Manual will detail types and capacities.

Known Issues

Rust:

Significant concern in wheel arches, sills, and around window seals. Requires diligent inspection and preventative maintenance.

Engine Seals:

Valve stem seals and oil seals can degrade over time, leading to oil consumption and smoke.

Turbocharger:

Requires proper warm-up and cool-down periods to ensure longevity. Oil feed and return lines can clog.

Suspension Bushings:

Rubber bushings in the suspension can wear out, leading to imprecise handling and knocking noises.

Cooling System:

Hoses and radiator can degrade, leading to coolant leaks. Thermostat issues can also occur.

📚 Vehicle History

Brand Heritage

Brand Focus:

Lancia is renowned for its rallying heritage, with the Delta Integrale being its most iconic performance model.

Model Evolution

Evolution Path:

Evolved from the standard Lancia Delta, the Integrale was a homologation special for rallying, featuring significant mechanical upgrades (wider track, AWD, more powerful engine).

Key Variants:

Delta HF 4WD, Delta HF Integrale 8v, Delta HF Integrale 16v, Delta HF Integrale Evoluzione I (Evo 1), Delta HF Integrale Evoluzione II (Evo 2).

Production

Production Period:

1986-1994 (with the period covered by the manual 1986-1993).

Manufacturing Location:

Italy (Fiat Group)

🏆 Awards & Recognition

Recognitions

Rally Success:

The Lancia Delta Integrale dominated the World Rally Championship (WRC), winning multiple titles for Lancia and drivers.

Street Car Reputation:

Celebrated as one of the greatest rally homologation specials ever produced, with a cult following among performance car enthusiasts.