Lancia Delta Integrale Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Lancia Model: Delta Integrale 👋 Introduction Market Position Market Position: Essential resource for Lancia Delta Integrale owners and independent workshops performing maintenance and repairs on...

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Type: Car

Vendor:

Sku: 311616

Tags: Car Cars Delta Delta Integrale Lancia

Product variants

Description

🏷️ Basic Information

Identification

Make:

Lancia

Model:

Delta Integrale

👋 Introduction

Market Position

Market Position:

Essential resource for Lancia Delta Integrale owners and independent workshops performing maintenance and repairs on this iconic rally homologation special.

Competitive Analysis

Competitive Analysis:

This manual provides comprehensive coverage typically found in official dealership workshop manuals, offering a significant advantage over generic repair guides for enthusiasts and professionals alike.

Key Features

Key Features:

• Complete workshop procedures

• Step-by-step instructions

• Detailed diagrams and illustrations

• Exploded views

• Electrical schematics

• Torque specifications

• Fluid capacities

• Technical data

• Printable pages for workshop use

📋 Manual Details

Coverage Areas

Systems Covered:

• General Information

• Engine

• Injection- Ignition / Injection System

• Clutch

• Gearbox

• Suspension System

• Wheels

• Braking System

• Control Driving Instructions

• Air Temp Control System

• Electrical System

• Bodywork

• Exploded Views & Diagrams

Procedures Included:

• Basic maintenance (e.g., spark plug changes)

• Engine rebuilding

• Injection system diagnostics and repair

• Ignition system diagnostics and repair

• Clutch replacement and adjustment

• Gearbox maintenance and repair

• Suspension system servicing and alignment

• Brake system repair and fluid replacement

• Wheel bearing service

• Electrical system troubleshooting

• Bodywork repair guidance

• Torque setting specifications

• Fluid capacity specifications

• Spare parts illustration and identification

• Step-by-step repair instructions

• Detailed diagrams and illustrations

• Exploded view diagrams

Additional Coverage:

• General Information (vehicle identification, safety precautions, general maintenance)

• Engine (mechanical components, lubrication, cooling, fuel system, exhaust system)

• Ignition/Injection System (ECU, sensors, actuators, troubleshooting)

• Clutch (operation, adjustment, replacement)

• Gearbox (removal, installation, internal components, maintenance)

• Suspension System (front and rear suspension, steering, alignment)

• Wheels (rims, tires, wheel bearings, bolt patterns)

• Braking System (hydraulic components, pads, discs, parking brake)

• Control Driving Instructions (operation of controls, instrumentation)

• Air Temp Control System (HVAC system diagnosis and repair)

• Electrical System (wiring diagrams, components, troubleshooting, battery, alternator, starter)

• Bodywork (panels, trim, doors, windows, seats, structural components)

• Exploded Views & Diagrams (detailed illustrations for part identification and assembly)

• Torque Settings (critical tightening values for fasteners)

• Fluid Capacities (correct fluid types and volumes for all systems)

Page Count

Page Count:

Not specified (comprehensive collection)

Manual Type

Manual Type:

Workshop Service Repair Manual

Manual Purpose:

Designed for workshop technicians and skilled DIY mechanics, offering in-depth guidance for repairs and maintenance.

Language

Language:

English (implied by product description)

Format

Format:

📖 Manual Coverage

Technical Depth

Technical Depth:

Extremely detailed, covering all workshop procedures from basic maintenance to engine rebuilding.

Diagram Detail Level:

Detailed step-by-step diagrams and exploded views for component identification and assembly/disassembly procedures.

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

Printable pages

Binding Type

Binding Type:

N/A (digital format)

Paper Type

Paper Type:

N/A (digital format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline-4 Cylinder, Turbocharged

Engine Displacement:

1995 cc (2.0 Liters)

Performance

Horsepower:

Evoluzione 1: 205 HP (151 kW); Evoluzione 2: 215 HP (158 kW)

Torque:

Evoluzione 1: 217 lb-ft (294 Nm); Evoluzione 2: 224 lb-ft (304 Nm)

Fuel System

Fuel System:

Bosch Motronic electronic fuel injection (EFI)

Ignition System

Ignition System:

Electronic ignition system

Engine Variant Evo1

Engine Code Evo1:

160 HF Turbo 8v, 160 HF Turbo 16v, 160 HF Turbo Evoluzione, 160 HF Turbo Evoluzione II

Engine Variant Evo2

Engine Code Evo2:

160 HF Turbo Evoluzione II

Cooling System

Cooling System Type:

Liquid-cooled, pressurized system with fan assistance.

Turbocharger

Turbocharger System:

Garrett T3 or similar, intercooled.

Fuel Type

Fuel Type:

Unleaded gasoline (RON 98 recommended for optimal performance).

🔧 Transmission

Standard

Transmission Type:

5-speed Manual

Features

Drivetrain:

All-Wheel Drive (AWD) with Viscous Coupling Center Differential and Torsen Rear Limited-Slip Differential

Gear Ratios

Gear Ratios Typical:

First: 3.167, Second: 1.944, Third: 1.310, Fourth: 0.971, Fifth: 0.778, Reverse: 3.000 (Typical values, refer to manual for specific model year)

Final Drive Ratio

Final Drive Ratio Typical:

4.300 (Typical value, refer to manual for specific model year)

📐 Dimensions

Exterior

Length:

Approx. 3940-4050 mm (varies by variant)

Width:

Approx. 1770-1800 mm (varies by variant)

Height:

Approx. 1370-1410 mm (varies by variant)

Weights

Curb Weight:

Approx. 1270-1340 kg (varies by variant)

Wheelbase

Wheelbase:

Approx. 2475-2480 mm (varies by variant)

Track Width

Front Track:

Approx. 1480-1520 mm (varies by variant)

Rear Track:

Approx. 1450-1500 mm (varies by variant)

Ground Clearance

Ground Clearance:

Approx. 130-150 mm (varies by variant and suspension setup)

🛡️ Safety Features

Passive Features

Seat Belts:

Three-point seat belts with pre-tensioners

Airbags:

Driver and passenger airbags (on later models/markets)

Chassis Design:

Reinforced safety cell and crumple zones

Active Features

Braking System Type:

Front: Ventilated discs; Rear: Solid discs. ABS standard on later Evoluzione models.

Steering Type:

Power-assisted rack and pinion.

💡 Technology Features

Infotainment

Infotainment System:

Basic radio/cassette player (factory fitted options may vary).

Driver Assistance

Standard on later models, optional on earlier variants.

Connectivity

Connectivity Features:

N/A (circa 1990s technology)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 7,500-10,000 km or 6-12 months, depending on usage and oil type. Refer to manual for specific recommendations.

Timing Belt Replacement:

Every 50,000-75,000 km or 5 years. Crucial for this engine due to interference design. Refer to manual for precise interval.

Fluid Specifications

Engine Oil Specification:

API SG/SH or ACEA A2/A3, viscosity typically 10W-40 or 15W-50, depending on climate. Specific Lancia approval may be cited. Refer to manual.

Coolant Specification:

Ethylene glycol-based antifreeze, typically a long-life or pink coolant. Refer to manual for specific type and mixture ratio.

Brake Fluid Specification:

DOT 4

Gearbox Oil Specification:

API GL-4 or GL-5, specific viscosity grade (e.g., 75W-90 or 80W-90). Refer to manual.

Transfer Case Oil Specification:

API GL-4 or GL-5, specific viscosity grade. Refer to manual.

Differential Oil Specification:

API GL-5, specific viscosity grade. Refer to manual.

Power Steering Fluid Specification:

ATF Dexron II or equivalent. Refer to manual.

Known Issues

Known Issues:

• Turbocharger wear and oil leaks

• Head gasket failures

• Suspension component wear (bushings, ball joints)

• Rust and corrosion, particularly on sills, wheel arches, and floor pans

• Wear on AWD system components (viscous coupling, differentials)

• Fuel injector clogging

• Ignition system component failures

• Wear on clutch and gearbox synchromesh rings

Filters

Oil Filter Part Number Example:

Mann-Filter W712/5, Bosch 0 986 452 029 (Examples for reference, confirm with manual/parts catalog)

Air Filter Part Number Example:

Mann-Filter C2024/2, Bosch 1 457 429 603 (Examples for reference, confirm with manual/parts catalog)

Spark Plugs

Spark Plug Specification:

Bosch W7DC or equivalent. Gap: 0.7-0.8 mm. Refer to manual.

📚 Vehicle History

Brand Heritage

Brand Heritage:

Lancia has a rich history in motorsport, particularly rallying, with the Delta platform forming the basis of numerous championship-winning vehicles.

Model Evolution

Model Evolution:

The Delta Integrale was developed from the Lancia Delta hatchback for Group A homologation in rallying. It evolved through several stages, including the 8v, 16v, Evoluzione 1, and Evoluzione 2, each offering increased performance and revised aerodynamics.

Production

Production Years:

1987-1994 (for the Integrale variants)

Manufacturing Location:

Italy

🏆 Awards & Recognition

Recognitions

Rally Championships:

World Rally Championship (WRC) Constructor's Titles: 1987, 1988, 1989, 1990, 1991, 1992.

Model Recognition:

Widely regarded as one of the greatest rally cars of all time and a highly desirable modern classic.