🏷️ Basic Information

Make:

Lancia

Model:

Zeta

Year:

2002

Engine Variant:

2.2i 16V

Engine Code:

Likely derived from the Fiat/PSA XU or EW engine family. Specific code not provided in product info.

👋 Introduction

Market Segment:

Family MPV (Multi-Purpose Vehicle), often positioned as a practical and comfortable option for families, with a touch of Italian design flair.

Competitors:

Ford Galaxy, Volkswagen Sharan, SEAT Alhambra, Renault Espace, Citroën/Peugeot MPVs (e.g., Evasion/806).

Vehicle Features:

Spacious interior, flexible seating, practicality for families, available with robust petrol engines, often praised for ride comfort.

📋 Manual Details

Coverage:

All Models / Engines / Trim / Transmissions Types for Lancia Zeta 2.2i 16V 2002.

Estimated Page Count:

Likely 500-1000+ pages, typical for comprehensive service manuals covering all aspects.

Type:

Service, Maintenance, and Repair Manual.

Content Type:

Professional technical manual.

Language:

English.

Format:

PDF (html file format listed, implies a digital document).

📖 Manual Coverage

Systems:

General Information, Chassis, Powertrain (Engine & Transmission), Electrical, Loads. Implies comprehensive coverage including bodywork, HVAC, and suspension.

Engine Mechanical:

Engine assembly, disassembly, cylinder head, pistons, connecting rods, crankshaft, lubrication system, cooling system, timing system (belts/chains).

Engine Management:

Fuel injection system, ignition system, sensors, actuators, ECU diagnostics, emissions control systems.

Transmission Mechanical:

Manual transmission overhaul, clutch replacement, driveshaft maintenance. Automatic transmission overhaul and fluid servicing.

Brakes:

Brake system diagnosis, caliper overhaul, brake pad/disc replacement, brake lines, parking brake system.

Suspension:

Front and rear suspension components, shock absorbers, springs, control arms, wheel bearings, steering rack, power steering system.

Electrical System:

Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior lights), fuses, relays, wiring diagrams for all circuits.

Body And Interior:

Door mechanisms, window regulators, seat adjustments, interior trim removal and installation, body panel repair and alignment, glass replacement.

HVAC:

Air conditioning system diagnosis and repair, heater core, blower motor, climate control modules, refrigerant handling procedures.

Procedures:

Full maintenance and repair procedures, step-by-step instructions, exploded views, electrical information, troubleshooting.

Scheduled Maintenance:

Detailed schedule for oil changes, filter replacements, fluid checks, belt inspections, spark plug replacement, brake servicing, and other routine checks.

Diagnostic Procedures:

Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs) and their meanings, procedures for using diagnostic tools.

Repair Procedures:

Step-by-step instructions for component removal, installation, and rebuilding, with torque specifications and alignment procedures.

Electrical Diagnostics:

Troubleshooting electrical faults using wiring diagrams, resistance checks, voltage drop tests, and component testing.

Depth:

Comprehensive, covering everything needed for repairs and maintenance, equivalent to what is used in local service/repair shops. Likely includes advanced diagnostics.

Engine Rebuild:

Full engine overhaul procedures, including cylinder head resurfacing, piston ring replacement, bearing clearance checks, and valve adjustments.

Transmission Rebuild:

Detailed procedures for disassembling, inspecting, and reassembling both manual and automatic transmissions.

Diagnostic Tools:

Information on specialized tools and equipment required for specific diagnostic and repair tasks.

📊 Manual Specifications

File Format:

PDF (rendered from html).

Searchability:

Likely searchable text within the PDF (if generated correctly), allowing quick access to specific information.

Printability:

Yes, all pages are printable.

Resolution:

High resolution suitable for printing, ensuring clear diagrams and text.

Binding Type:

Digital (not a hard copy).

Paper Type:

Not applicable (digital format).

⚙️ Engine Specifications

Engine Details:

2.2i 16V. Likely the Fiat/PSA EW10 J4 engine or a derivative. 16-valve DOHC configuration.

Power Output:

Approximately 136-140 PS (99-103 kW) at around 5,000-6,000 rpm. Torque figures around 200 Nm (148 lb-ft) at 4,000 rpm.

Bore X Stroke:

Likely around 85 mm x 96 mm for the EW10 J4, resulting in 1997cc displacement. Exact figures to be confirmed in manual.

Fuel Delivery:

Multi-point fuel injection (MPI), likely with electronic engine management (ECU).

🔧 Transmission

Transmission Type:

Likely a 5-speed manual transmission as standard for this engine variant. Automatic transmission may have been an option.

Optional Transmission:

Details not provided in product info, but automatic transmissions were common in this class of vehicle.

Transmission Features:

Designed for comfort and efficiency for an MPV. Includes clutch, gearbox, differential, and drive shafts.

📐 Dimensions

Length:

Approximately 4557 mm (179.4 in). Specific dimensions vary slightly by trim.

Width:

Approximately 1785 mm (70.3 in) excluding mirrors.

Height:

Approximately 1640 mm (64.6 in).

Seating Capacity:

Typically 7 seats (2-3-2 configuration), with flexible and removable rear seats.

Luggage Capacity:

Highly variable due to seating configuration. Can range from around 200-400 liters with seats in place, up to over 1500 liters with rear seats removed.

Curb Weight:

Approximately 1550-1650 kg (3417-3638 lbs).

🛡️ Safety Features

Euro Ncap Rating:

Likely 3-4 stars for models of this era, depending on specific safety equipment fitted. Specific data for 2002 may vary.

Active Safety:

ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), potentially traction control (ASR) on higher trims.

Passive Safety:

Front airbags (driver and passenger), side airbags (optional), pre-tensioner seatbelts, reinforced body structure.

💡 Technology Features

Audio System:

Factory fitted radio/cassette or CD player, with speakers in doors and dashboard. Controls often on steering wheel or center console.

Cruise Control:

Likely available as an option on higher trim levels or as an aftermarket addition.

Climate Control:

Manual or automatic climate control with air conditioning, depending on trim level.

🔧 Maintenance

Oil Change Interval:

Typically 15,000 km (9,300 miles) or 12 months, whichever comes first. Specific intervals detailed in the manual.

Engine Oil:

Likely API SJ or higher, with viscosity grade 5W-40 or 10W-40. Specific Fiat/PSA approval required. Check manual for exact spec.

Coolant:

Ethylene glycol based coolant, typically OAT (Organic Acid Technology) or HOAT, with a 50/50 mix with deionized water. Refer to manual for specific type and capacity (approx. 7-8 liters).

Brake Fluid:

DOT 4.

Transmission Fluid:

For manual: GL-4 or GL-5 rated gear oil (e.g., 75W-80 or 75W-90). For automatic: ATF Dexron III or equivalent. Capacities vary.

Power Steering Fluid:

Likely Dexron II/III or a specific PSA/Fiat specification. Check manual for type and capacity.

Gearbox Oil:

Refer to transmission fluid specification.

Air Filter Part Number:

Typical part numbers would be around 1444P4 or equivalent for the PSA EW engine family. Specific part number to be found in manual.

Oil Filter Part Number:

Typical part numbers would be around 1109AY or equivalent. Specific part number to be found in manual.

Common Problems:

Sticky throttle body, issues with central locking actuators, potential for corrosion on suspension components, worn engine mounts.

📚 Vehicle History

Brand Positioning:

Lancia, an Italian brand known for its engineering prowess, innovative design, and luxurious touches, often positioned above mainstream brands.

Model Development:

The Lancia Zeta was a joint venture project with PSA Peugeot Citroën, sharing its platform with the Peugeot 806, Citroën Evasion, and Fiat Ulysse. This 2002 model year represents a mature phase of this generation.

Manufacturing Plant:

Produced at the Sevel plant in Italy.

🏆 Awards & Recognition

Industry Accolades:

While specific awards for the 2002 Lancia Zeta are not readily documented, the platform shared with other major manufacturers received generally positive reviews for practicality and comfort in its segment.