Lubrication And Maintenance:
Detailed schedules, fluid types, capacities, and procedures.
Suspension:
Front and rear suspension, springs, dampers, bushings, steering components, alignment specifications.
Brakes:
Front and rear brake systems (disc/drum configuration), ABS, hydraulic system, parking brake, bleeding procedures.
Cooling System:
Radiator, fan, water pump, thermostat, coolant specifications, flushing and filling procedures.
Electrical System:
Battery, charging system, starter motor, ignition system, lighting, instrumentation, accessories, fuses, relays.
Engine:
Engine overhaul, assembly, disassembly, lubrication, cooling, fuel, exhaust, ignition timing, compression testing, engine mounts.
Fuel System:
Fuel pump, fuel filter, fuel lines, injectors, fuel tank, evaporative emissions control.
Exhaust System:
Exhaust manifolds, pipes, catalytic converter, mufflers, mounting hardware.
Transmission:
Manual and automatic transmission overhaul, clutch, transfer case, driveshafts, differentials.
Heating And Air Conditioning:
HVAC system components, refrigerant handling, blower motor, climate control operation.
Emission Control Systems:
Catalytic converter, oxygen sensors, EGR system (if applicable), evaporative emissions.
Body:
Body panels, doors, hinges, latches, glass, interior trim, exterior trim, chassis repair.
Wiring Diagrams:
Comprehensive electrical schematics for all systems.
Maintenance:
Routine checks, oil changes, filter replacements, fluid top-offs, lubrication points.
Troubleshooting:
Diagnostic flowcharts, common fault identification, symptom-based diagnosis.
Repair:
Step-by-step instructions for component removal, repair, and reinstallation.
Rebuilding:
Complete engine, transmission, and differential rebuilding procedures.
Installation:
Procedures for fitting new or replacement parts.
Diagnostic Capability:
Advanced diagnostics with detailed testing procedures for all electronic and mechanical systems.
Component Rebuild:
Comprehensive instructions for complete engine, gearbox, and axle rebuilds.
Specification Accuracy:
Precise torque values, clearances, fluid specifications, and diagnostic parameters.
Oil And Filter Change Interval:
Typically 10,000 to 15,000 miles (16,000 to 24,000 km) or 12 months, whichever comes first (manual will specify for 2007 model).
Air Filter Replacement:
Recommended every 15,000 to 30,000 miles or as needed based on operating conditions.
Fuel Filter Replacement:
Recommended every 20,000 to 30,000 miles for diesel engines.
Coolant Type:
Organic Acid Technology (OAT) coolant, typically pink or orange, e.g., Havoline XLC, Texaco Extended Life Coolant (manual will specify exact type and brand/specification).
Common Wear Items:
Clutch components, suspension bushings, wheel bearings, exhaust system corrosion, fuel injectors (especially on older diesels), rust on chassis and body panels.
Defender Specific Concerns:
Door seals, rust prevention is paramount, requires regular chassis lubrication and rustproofing treatment.
