Lincoln Aviator 2003-2005 Factory Service and Repair Workshop Manual

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🏷️ Basic Information Identification Make: Lincoln Model: Aviator Year: 2003-2005 Generation First Generation: UN171 👋 Introduction Market Position Positioning: Luxury SUV based on the Ford Explorer platform. Competitive Analysis Competitors:...

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Sku: 203468

Tags: 2003 2004 2005 Aviator Car Cars Featured Lincoln

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Description

🏷️ Basic Information

Identification

Make:

Lincoln

Model:

Aviator

Year:

2003-2005

Generation

First Generation:

UN171

👋 Introduction

Market Position

Positioning:

Luxury SUV based on the Ford Explorer platform.

Competitive Analysis

Competitors:

Cadillac Escalade, Chevrolet Tahoe, GMC Yukon, Jeep Grand Cherokee.

Key Features

Platform Sharing:

Shared platform with the Ford Explorer, but with distinct Lincoln styling and luxury features.

Target Audience:

Buyers seeking a more refined and luxurious full-size SUV experience compared to its Ford counterpart.

Body Styles:

Available as a 4-door SUV.

📋 Manual Details

Coverage Areas

All Models And Engines:

Page Count

Estimated Page Count:

Over 2000 pages (typical for full factory service manuals)

Manual Type

Manual Type:

Factory Service and Repair Workshop Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

Yes (all engine types included)

Transmission:

Drivetrain:

Yes (including AWD)

Brakes:

Yes (including ABS)

Suspension:

Yes (including air suspension if equipped)

Steering:

Electrical System:

Yes (including detailed wiring diagrams)

HVAC:

Body And Frame:

Restraint Systems:

Yes (including airbags)

Diagnostics And Troubleshooting:

Procedures Included

Routine Maintenance:

Major Repairs:

Component Disassembly And Reassembly:

Specification Setting:

Yes (e.g., torque values, clearances)

Wiring Diagrams:

Yes (comprehensive)

Technical Depth

Depth:

Comprehensive (A-Z coverage for servicing and repair)

📊 Manual Specifications

File Format

File Type:

Compatibility:

PC/MAC/Linux

Print Quality

Quality:

High-resolution, searchable text

Binding Type

Binding:

Digital Download (No physical binding)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code And Type:

4.6L Triton V8 (SOHC, 32-valve)

Engine Displacement:

4.6 Liters (281 cubic inches)

Performance

Horsepower:

Approx. 239 HP @ 4750 RPM

Torque:

Approx. 287 lb-ft @ 3450 RPM

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Recommended Fuel:

87 Octane Unleaded Gasoline

Engine Features

Valve Train:

Dual Overhead Camshafts (DOHC), 4 valves per cylinder

🔧 Transmission

Standard

Transmission Type:

4-Speed Automatic Transmission (4R70W or 4R75E)

Optional

Drive Type:

Available in Rear-Wheel Drive (RWD) and All-Wheel Drive (AWD)

Features

Transmission Fluid Type:

Mercon V Automatic Transmission Fluid (ATF)

Transmission Fluid Capacity:

Approximately 10-12 quarts (depending on torque converter drain)

📐 Dimensions

Exterior

Wheelbase:

Approx. 114.7 inches (2913 mm)

Length:

Approx. 201.0 inches (5095 mm)

Width:

Approx. 78.0 inches (1981 mm)

Height:

Approx. 70.8 inches (1798 mm)

Wheel Bolt Pattern:

6 x 135mm

Tire Size Standard:

P245/70R17

Weights

Curb Weight Rwd:

Approx. 4,700 lbs (2132 kg)

Curb Weight AWD:

Approx. 4,850 lbs (2200 kg)

🛡️ Safety Features

Ratings

NHTSA Frontal Crash Rating Driver:

4 Stars

NHTSA Frontal Crash Rating Passenger:

4 Stars

NHTSA Side Impact Rating Front Seat:

5 Stars

NHTSA Side Impact Rating Rear Seat:

5 Stars

Rollover Rating:

4 Stars

Active Features

Standard Four-Wheel Anti-lock Braking System (ABS)

Traction Control:

Traction Control System (TCS)

Passive Features

Airbags:

Frontal airbags, front side-impact airbags

💡 Technology Features

Infotainment

Audio System:

Available premium audio systems (e.g., THX certified sound system on higher trims).

Navigation:

Optional DVD-based navigation system.

Driver Assistance

Parking Assist:

Optional rear parking assist sensors.

Connectivity

Power Accessories:

Power adjustable pedals, power liftgate, power-adjustable front seats.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 - 7,500 miles or 6 months, whichever comes first (depending on driving conditions, refer to manual for specifics).

Engine Air Filter Replacement:

Every 15,000 - 30,000 miles or as needed, based on visual inspection.

Cabin Air Filter Replacement:

Every 15,000 - 20,000 miles or annually.

Spark Plug Replacement:

Typically around 100,000 miles for platinum or iridium plugs.

Fluid Specifications

Engine Oil Specification:

SAE 5W-20 (meeting Ford specification WSS-M2C153-H or later)

Coolant Type:

Ford PremiumEngine Coolant (VC-7B) or equivalent (e.g., Motorcraft Gold)

Brake Fluid Type:

DOT 3

Known Issues

Rear Air Suspension:

Potential for air springs to leak or compressor failure over time.

Ignition Coils:

Some reports of ignition coil failure, leading to misfires.

Door Latches:

Occasional issues with door latch mechanisms.

📚 Vehicle History

Brand Heritage

Lincoln Heritage:

Lincoln, a division of Ford Motor Company, has a long history of producing luxury vehicles.

Model Evolution

Aviator Positioning:

The Aviator was introduced as Lincoln's entry into the growing luxury SUV market, positioned above the Ford Explorer.

Design Inspiration:

Styled to align with Lincoln's signature grille and interior luxury appointments of the era.

Production

Production Years:

2003-2005

Manufacturing Location:

USA (Ford's Chicago Assembly Plant, shared with Ford Explorer)

🏆 Awards & Recognition

Recognitions

Safety Awards:

Achieved good ratings in NHTSA crash tests for its time, indicating a strong safety structure.