Market Segment:
Heavy-duty counterbalance forklift trucks
Application Focus:
Industrial material handling, logistics, warehousing
Key Competitors:
Hyster, Yale, Toyota, Caterpillar, Kalmar, Komatsu (in the heavy-duty forklift segment)
Design Philosophy:
Robust construction, high lifting capacities, operational efficiency, operator comfort and safety.
Original Equipment:
Original Illustrated Factory Operating Instructions
Intended Use:
Designed for lifting and transporting heavy loads in industrial environments. Specific use cases depend on load capacity and site conditions.
Prohibited Uses:
Operation by untrained personnel, use on public roads without proper certification, use as a personnel lift, towing loads exceeding capacity, modification without authorization.
Engine System:
Operation, Maintenance, Troubleshooting (Diesel Engine)
Transmission System:
Operation, Maintenance, Troubleshooting
Hydraulic System:
Operation, Maintenance, Troubleshooting, Circuit Diagrams
Electrical System:
Operation, Maintenance, Troubleshooting, Circuit Diagrams
Braking System:
Operation, Maintenance, Troubleshooting
Chassis Bodywork Fittings:
Operation, Maintenance, Troubleshooting
Controls Indicators:
Description, Operation
Mast Lifting Device:
Operation, Maintenance, Lubrication
Daily Checks:
Mirrors, Fuel Level, Engine Oil, Coolant, Transmission Oil, Hydraulic Oil, Tires, Washer Fluid
Starting Stopping:
Engine Starting, Engine Stopping, Emergency Shutdown
Driving Operation:
Driving, Steering, Braking, Lighting, Horn, Wipers, Ventilation, Heating
Load Handling:
Lifting, Travelling with Load, Depositing Load, Overload Safety Switch
Maintenance Schedule:
First 50 Hours, 500h, 1000h, 2000h, 3000h, 5000h, 6000h Service Plans, As Required
Component Maintenance:
Engine Oil Change, Fuel Filter Replacement, Air Filter Replacement, Coolant Renewal, Transmission Oil Change, Hydraulic Oil Renewal, Mast Chain Lubrication/Renewal
Troubleshooting:
Diesel Engine Issues, Hydraulic System Issues
Safety Procedures:
General Safety Rules, Fuel/Lubricant Handling, Stability, Noise Emission, Residual Risks
Wheel Management:
Wheel Change, Wheel Removal/Refitting (Drive/Steer Axle)
Towing Recovery:
Towing Procedures, Jack Locations
Additional Equipment:
Installation of Additional Equipment, Operating Optional Attachments
Depth:
Comprehensive: Covers daily checks, operation, detailed maintenance schedules, component-level maintenance, troubleshooting, and electrical/hydraulic circuit diagrams. Suitable for operators and maintenance technicians.
Power Output Range:
Refer to specific model data (H180-H320 implies a range of capacities, likely 18,000 kg to 32,000 kg, requiring appropriately sized diesel engines)
Fuel Filter Maintenance:
Includes replacement of fuel filter and pre-filter with water monitor.
Coolant Maintenance:
Includes checking coolant level, strength, and renewing coolant. Radiator and oil cooler cleaning also covered.
Air Filter Maintenance:
Includes checking and renewing air filter element and safety element.
Oil Maintenance:
Includes engine oil level check and oil change (minimum every 12 months).
Model Series Capacity:
H180 (18,000 kg), H200 (20,000 kg), H220 (22,000 kg), H250 (25,000 kg), H280 (28,000 kg), H300 (30,000 kg), H320 (32,000 kg) approx. nominal lifting capacities.
Operating Weight:
Significant, typically tens of thousands of kilograms, depending on model and configuration. Specific data not provided.
Payload Capacity:
Ranging from 18,000 kg to 32,000 kg (nominal).
Safety Standards:
Adheres to relevant industrial safety standards for forklift operation and construction. EC declaration of conformity is mentioned.
Operational Safety:
Overload safety switch, load lift slow down, braking system (service and parking), hazard warning lights, horn.
Operator Protection:
Cab mountings, seat belt condition check, enclosed cab (likely for higher capacity models), general safety rules.
Vibration Noise:
Frequency characteristics for human body vibrations and noise emission data are detailed in the manual, indicating focus on operator comfort and safety.
Scheduled Maintenance:
Includes detailed schedules for 50, 500, 1000, 2000, 3000, 5000, 6000 hour services, plus 'as required' items.
Fuel Recommendations:
Diesel fuel specifications are provided.
Lubricant Recommendations:
Engine oil, transmission oil, hydraulic oil, and grease recommendations for lubrication points are detailed.
Coolant Specifications:
Coolant type and strength requirements are outlined.
Common Wear Items:
Tyres, filters (fuel, air, hydraulic), drive belts, mast chains, hydraulic hoses are common wear items addressed in maintenance. Overloading can accelerate wear.
Key Pm Tasks:
Regular checks of fluid levels, tire condition, hydraulic system integrity, and lubrication of moving parts are critical preventive measures.
