🏷️ Basic Information

Make:

Mahindra

Model:

Genio DC Truck

Product Type:

Factory Service Repair Workshop Manual

Delivery Method:

Instant Digital Download

👋 Introduction

Segment:

Light Commercial Vehicle (LCV) / Pickup Truck segment.

Target Audience:

Owners and independent repair shops seeking comprehensive technical information for the Mahindra Genio DC Truck.

Competitors:

Likely competes with similar LCVs from manufacturers such as Tata Motors (e.g., Xenon), Isuzu (e.g., D-Max), and potentially others depending on the specific market.

Manual Value Proposition:

Empowers users with the knowledge to perform a wide range of repairs and maintenance, saving time and money on dealership services.

Ease Of Use:

Designed for clarity with step-by-step instructions and visual aids, making complex tasks accessible.

Accessibility:

Instant download and cross-platform compatibility ensure immediate access and convenience.

📋 Manual Details

Comprehensive Coverage:

All models for stated years and all engine types included.

Content Scope:

Service, repair, and maintenance procedures A-Z.

Estimated Page Count:

Likely substantial, covering all aspects of the vehicle. Specific count not provided but implied to be extensive.

Type:

Factory Service Repair Workshop Manual

Language:

English

Format:

PDF

Operating Systems:

Windows, macOS, Linux

📖 Manual Coverage

Engine:

Detailed diagnostics, repair, and overhaul procedures for all engine variants.

Fuel System:

Inspection, cleaning, repair, and replacement of fuel injectors, pump, lines, and tank.

Cooling System:

Radiator, thermostat, water pump, hoses, fan, and coolant specifications.

Lubrication System:

Oil pump, filter, oil passages, and oil change procedures.

Exhaust System:

Catalytic converter, mufflers, pipes, and sensor diagnostics.

Transmission Manual:

Clutch system, gearbox repair, and gear selection mechanisms.

Transmission Automatic:

If applicable, diagnostics, fluid changes, and internal component repair.

Drivetrain:

Propeller shafts, differentials, axles, and hub assemblies.

Suspension:

Front and rear suspension components, shock absorbers, springs, and alignment procedures.

Steering System:

Power steering pump, rack and pinion, steering column, and tie rod ends.

Braking System:

Front and rear brakes (disc/drum), ABS system, hydraulic lines, and parking brake.

Electrical System:

Battery, alternator, starter motor, lighting, and accessory circuits.

Wiring Diagrams:

Comprehensive and detailed wiring schematics for all electrical systems.

Body And Chassis:

Body panels, doors, glass, frame, and structural components.

Interior Trim:

Seats, dashboard, door panels, and headliner removal and installation.

HVAC System:

Air conditioning, heating, ventilation, and blower motor.

Body Control Modules:

Diagnostics and programming of BCMs and associated modules.

Safety Systems:

Airbag system diagnostics and repair.

Routine Maintenance:

Oil changes, filter replacements, fluid top-offs, tire rotation, and inspections.

Troubleshooting:

Step-by-step diagnostic procedures for common and uncommon issues.

Repair Procedures:

Detailed instructions for component removal, disassembly, repair, reassembly, and installation.

Overhaul Procedures:

Complete engine and transmission rebuild instructions.

Adjustment Procedures:

Torque specifications, valve adjustments, clutch adjustment, etc.

Replacement Procedures:

Component replacement for all major systems.

Technical Specifications:

Detailed specs for all systems, including clearances, tolerances, and voltages.

Depth:

Comprehensive from basic maintenance to advanced diagnostics and component-level repair.

Instruction Style:

Easy to follow, step-by-step instructions with clear visuals.

Visual Aids:

Includes pictures and wiring diagrams.

📊 Manual Specifications

Format:

PDF

Searchability:

Likely searchable due to PDF format, enabling quick information retrieval.

Quality:

Digital format allows for high-resolution viewing and printing.

Type:

N/A (Digital Download)

Type:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Type:

Typically diesel engine (specific displacement and variants vary).

Common Engine Options:

Likely includes Mahindra's mHawk series diesel engines, known for their common rail direct injection technology.

Fuel Delivery:

Common Rail Direct Injection (CRDi).

Horsepower Range:

Typically in the 80-120 HP range, depending on specific engine variant.

Torque Range:

Torque figures generally range from 200-300 Nm, optimized for utility.

Fuel Type:

Diesel

Emission Control:

Likely incorporates emission control systems such as EGR and potentially Diesel Particulate Filters (DPF) depending on market regulations and model year.

🔧 Transmission

Type:

Manual Transmission (MT)

Gear Count:

Typically a 5-speed manual transmission.

Type:

Automatic transmission might be offered on certain higher trims or newer models, but manual is primary.

Clutch Type:

Hydraulic clutch actuation.

📐 Dimensions

Body Style:

Double Cab Pickup Truck.

Overall Length:

Specifications vary, but typically around 5000-5200 mm.

Overall Width:

Typically around 1700-1800 mm (excluding mirrors).

Overall Height:

Typically around 1700-1750 mm.

Load Bed Length:

Approximate bed length of 1400-1500 mm.

Load Bed Width:

Approximate bed width of 1400-1500 mm.

Gross Vehicle Weight Rating:

Typically around 2500-3000 kg.

Payload Capacity:

Varies by configuration, often in the 800-1000 kg range.

Wheelbase:

Typically around 3050-3150 mm.

🛡️ Safety Features

Crash Test Results:

Safety ratings are market-dependent; specific ratings for the Genio DC Truck are not universally published.

ABS:

Anti-lock Braking System (ABS) is typically standard on newer models.

Ebs:

Electronic Brake-force Distribution (EBD) often paired with ABS.

Airbags:

Driver and front passenger airbags are common, especially on higher trims.

Seatbelts:

Three-point seatbelts for all occupants.

Child Seat Anchors:

ISOFIX child seat anchors may be present depending on market and model year.

💡 Technology Features

Features:

Base models may feature a simple audio system (radio, CD/MP3 player), while higher trims could include Bluetooth connectivity, USB ports, and potentially a basic touchscreen interface.

Features:

Limited advanced driver-assistance systems (ADAS) typical for this segment and era. Focus is on core functionality.

Options:

Bluetooth for hands-free calling and audio streaming on higher variants. USB connectivity for media playback.

🔧 Maintenance

Oil Change Interval:

Typically every 5,000-10,000 km or 6-12 months, depending on usage and oil quality.

Air Filter Replacement:

Every 15,000-20,000 km or annually.

Fuel Filter Replacement:

Every 20,000-30,000 km for diesel engines.

Coolant Replacement:

Every 40,000-60,000 km or 2-3 years.

Engine Oil:

API CI-4 or higher, SAE 15W-40 or 5W-40 diesel engine oil (refer to manual for exact specification and capacity).

Coolant:

Ethylene glycol based coolant with corrosion inhibitors, typically a 50/50 mix with distilled water.

Brake Fluid:

DOT 3 or DOT 4 hydraulic brake fluid.

Transmission Fluid:

API GL-4 or GL-5 gear oil for manual transmission (specific viscosity grade to be confirmed from manual).

Common Complaints:

Potential issues can include minor electrical gremlins, clutch wear due to heavy load usage, and turbocharger longevity if not maintained properly. Refer to manual for specific troubleshooting.

📚 Vehicle History

Manufacturer:

Mahindra & Mahindra is a major Indian multinational automotive manufacturing corporation, known for its utility vehicles and tractors.

Lineage:

The Genio is part of Mahindra's line of pickup trucks, evolving from earlier models like the Scorpio Pickup and Bolero Pickup, offering a more modern platform.

Production Period:

The Genio has been in production since the late 2000s/early 2010s, with various updates and facelifts over its production run.

🏆 Awards & Recognition

Awards:

Specific awards for the Genio DC Truck are not widely publicized, but Mahindra vehicles often receive accolades for their ruggedness and value proposition in their respective segments within India and other emerging markets.