🏷️ Basic Information

Make:

Malaguti

Model:

Madison

Model Variant:

125 & 150

👋 Introduction

Positioning:

The Malaguti Madison was positioned as a sporty and capable scooter, offering a balance of performance and practicality for urban and light touring use. This manual serves owners and technicians who maintain these vehicles.

Scooter Attributes:

Known for its agile handling, comfortable ride, and reliable performance, the Madison 125 and 150 were popular in their segment.

Value:

This is an essential resource for any Malaguti Madison 125/150 owner or mechanic, providing detailed, factory-accurate information for all repair and maintenance needs, ensuring the longevity and optimal performance of the scooter.

📋 Manual Details

Coverage Scope:

Complete Service, Repair, and Workshop Procedures

Estimated Page Count:

N/A (Digital PDF, variable based on PDF viewer)

Type:

Official Factory Service / Repair / Workshop Manual

Language:

Likely English (based on product description context)

Delivery Format:

PDF Download

📖 Manual Coverage

Engine:

Engine disassembly, assembly, tuning, troubleshooting, cylinder head, camshaft, valve train, pistons, rings, rods, crankshaft, oil pump, oil pan, ignition system, spark plugs, gaskets, bearings, fasteners, timing.

Fuel System:

Carburetor, intake, fuel pump, fuel filter, fuel injectors (if applicable), air filter, throttle body, choke.

Exhaust System:

Muffler, downpipe, catalytic converter, exhaust headers, heat wrap, exhaust gaskets.

Cooling System:

Radiator, radiator fan, oil radiator, coolant hoses, fan shroud, AC condenser, cooling system flushing.

Transmission Drivetrain:

Clutch (pressure plate, clutch shoes, flywheel, clutch case, clutch lines, clutch slave cylinder, clutch master cylinder), transfer case (if applicable), transmission fluid change.

Brakes:

Brake system, brake pads, brake shoes, rotors, rotor replacement, brake fluid change, brake hoses.

Suspension Steering:

Tires, tire rotation, wheel alignment, shocks, struts, suspension system, steering system, axles, CV boots, hubs, bearings.

Electrical System:

Wiring harness, engine harness, chassis wire harness, electrical pin connectors, sensors (oil sensor, pressure sensor, oxygen sensor), ignition coil, spark plug wires, alternator, starter motor, battery, relays, switches, lighting (headlight replacement, taillight replacement, bulb replacement, fog lights, interior lighting), HID, projector headlights, turn signals.

Body Chassis:

Body panels, door hinges, door panels, dashboard, dash replacement, glovebox, center console, trim, emblems, fuel cap, fuel door, grilles, hood, mud guards, mud flaps, bumpers, fenders, windshield, windows, window regulator, door handles, wiper blades, wiper motor, washer pump, fuel filler neck, antenna.

Interior:

Airbags, CD player replacement, interior lighting, floor mats, cargo liners, consoles, organizers, leather upholstery.

Maintenance:

Routine oil changes, transmission fluid changes, fluid level checks, filter replacements (air filter, fuel filter), tire rotation, brake pad/shoe inspection and replacement, spark plug replacement, battery maintenance.

Troubleshooting:

Diagnostic procedures for engine performance issues, electrical faults, braking problems, cooling system malfunctions.

Repair Rebuild:

Complete engine overhaul, transmission repair, brake system overhaul, electrical component repair, bodywork repair, suspension component replacement.

Installation:

Installation of replacement parts, aftermarket accessories (indicated by tags like K&N, AEM, etc.).

Depth:

Comprehensive, covering from basic maintenance to complete engine and chassis rebuilds, including diagnostic procedures and torque specifications.

📊 Manual Specifications

Format:

PDF

Quality:

Factory Quality (High Resolution)

Zoomable:

Yes

Printable:

Yes

Searchable:

Likely (standard for professional PDF manuals)

⚙️ Engine Specifications

Type:

Single-cylinder, 4-stroke (Specific details vary by year and exact model designation within 125cc range)

Displacement:

Approximately 125cc (e.g., 124.9cc)

Type:

Single-cylinder, 4-stroke (Specific details vary by year and exact model designation within 150cc range)

Displacement:

Approximately 150cc (e.g., 149.5cc)

Delivery:

Carbureted (standard for these models, though later revisions might have fuel injection)

System:

Electronic Ignition (CDI or similar)

Type:

Liquid-cooled (typical for Madison series, with radiator)

🔧 Transmission

Type:

Automatic Continuously Variable Transmission (CVT)

Drive Type:

Belt Drive

Transmission Fluid:

Specific gear oil for CVT transmission (refer to manual for exact specification and capacity)

📐 Dimensions

Approximate Length:

Varies by specific model year and generation, typically around 2000-2100 mm

Approximate Width:

Varies by specific model year and generation, typically around 750-800 mm

Approximate Height:

Varies by specific model year and generation, typically around 1300-1400 mm

Dry Weight:

Approximately 140-160 kg (varies by model and engine size)

Distance:

Approximately 1400-1450 mm

🛡️ Safety Features

Lighting:

Halogen headlights, LED taillights (depending on model year), turn signals.

Braking:

Disc brakes front and rear are common for the Madison series, providing effective stopping power.

💡 Technology Features

Features:

Basic instrumentation typical for scooters of its era (speedometer, odometer, fuel gauge, indicator lights). Some later models may have had optional accessory CD players, but this is not standard.

Features:

Limited to standard safety features like effective braking and lighting systems. No advanced driver-assistance systems (ADAS) expected.

Features:

No integrated connectivity features like Bluetooth or Wi-Fi.

🔧 Maintenance

Oil Change:

Typically every 3,000-5,000 km or annually, whichever comes first (refer to manual for exact specification).

Spark Plug Replacement:

Recommended every 6,000-10,000 km, or based on inspection.

Air Filter Replacement:

Intervals vary based on riding conditions, typically checked every 3,000 km and replaced every 6,000-12,000 km.

Engine Oil:

Refer to manual for viscosity grade (e.g., SAE 10W-40) and API service classification. Capacity around 1.0-1.2 liters.

Coolant:

Ethylene glycol-based coolant mixture with distilled water (refer to manual for specific type and ratio).

Common Problems:

Typical scooter issues can include carburetor tuning problems, wear on CVT components (belt, rollers), electrical connector corrosion, and suspension wear. Specific Malaguti Madison issues are detailed within the manual.

Importance:

The manual provides essential torque specifications for all critical fasteners, ensuring proper assembly and preventing damage.

📚 Vehicle History

Manufacturer:

Malaguti is an Italian manufacturer with a long history in producing motorcycles and scooters, known for sporty designs and good performance.

Generations:

The Madison line has seen several iterations and updates throughout its production life, with the 125 and 150cc models being core offerings. Specific model years are not provided in the product info, but the manual covers this range.

Period:

Production dates span various years, with the core models likely produced in the late 1990s through the 2000s. The exact production period for the specific versions covered by this manual would need to be cross-referenced with Malaguti archives.

🏆 Awards & Recognition

Historical Acclaim:

While specific awards for the Madison 125/150 are not explicitly detailed in the product information, Malaguti as a brand has a legacy of producing well-regarded scooters. The manual's factory origin implies a standard of quality recognized within the industry.