Positioning:
The Malaguti Madison series was positioned as a premium, sporty scooter in its segment, known for Italian design and performance.
Competitors:
Competed with scooters from Piaggio (e.g., Vespa GTS), Yamaha (e.g., XMAX), and Kymco in the 125-250cc class.
Design:
Distinctive Italian styling, aerodynamic fairing, comfortable seating, and practical storage.
Performance:
Emphasis on agile handling and responsive engine performance for urban commuting and occasional touring.
Primary Coverage:
Mechanical, Electrical, Bodywork and General Maintenance for Malaguti Madison 180 and 200 models.
Estimated Pages:
Likely 300-500 pages (typical for comprehensive service manuals)
Type:
Repair Service Manual
Language:
English (assumed based on product description and target market)
Engine:
Engine overhaul, cylinder head, piston, crankshaft, valve timing, lubrication, cooling system.
Transmission:
Automatic transmission (CVT), clutch, variator, final drive.
Electrical System:
Wiring diagrams, battery, starter, alternator, ignition system, lighting, indicators, instrument panel.
Chassis:
Frame, suspension (front fork, rear shock absorber), steering system.
Braking System:
Hydraulic brake system (front and rear disc brakes), brake fluid, calipers, master cylinder, brake lines.
Fuel System:
Fuel tank, fuel pump, fuel injection system (EFI) or carburetor (depending on specific variant), fuel filter.
Exhaust System:
Exhaust manifold, catalytic converter, muffler.
Bodywork And Trim:
Fairings, seat, storage compartment, panels, lighting fixtures.
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug inspection/replacement, brake pad replacement, coolant checks.
Troubleshooting:
Diagnostic procedures for common faults, error code interpretation (if applicable), symptom-based problem solving.
Repair:
Detailed step-by-step repair instructions for all major components and systems.
Disassembly And Reassembly:
Instructions for component removal and installation, including torque specifications.
Wiring Diagrams:
Complete electrical schematic diagrams for fault finding and component identification.
Depth:
Comprehensive, suitable for professional technicians and advanced DIY mechanics. Covers diagnostics, repair, and overhaul.
Searchability:
Likely text-searchable PDF for easy information retrieval.
Quality:
High-resolution, printable pages.
Binding:
N/A (Digital PDF download)
Paper Type:
N/A (Digital PDF download)
Engine Type:
Four-stroke, single-cylinder, liquid-cooled (typical for this class).
Horsepower 180:
Approximately 15-17 HP for 180cc model (estimated).
Horsepower 200:
Approximately 17-19 HP for 200cc model (estimated).
Torque:
Torque figures vary by displacement, focused on low-to-mid range delivery for acceleration.
Fuel Delivery:
Electronic Fuel Injection (EFI) is common for models of this era and displacement, offering better fuel economy and emissions.
Oil Type:
Likely SAE 10W-40 or SAE 15W-50, API SG/SH or higher (verify with manual).
Oil Capacity:
Approximately 1.0-1.2 liters (verify with manual).
Transmission Type:
Automatic Continuously Variable Transmission (CVT)
Optional Transmission:
N/A (CVT is standard for this scooter model)
Clutch Type:
Automatic centrifugal clutch
Final Drive Type:
Geared final drive
Transmission Fluid:
Specific gear oil for final drive (e.g., SAE 80W-90, verify with manual).
Length:
Approx. 2050-2100 mm (typical for a maxi-scooter).
Width:
Approx. 750-800 mm.
Height:
Approx. 1350-1400 mm (including windshield).
Wheelbase:
Approx. 1450-1500 mm.
Dry Weight:
Approx. 140-155 kg (depending on variant).
Gross Vehicle Weight Rating:
Not typically specified for scooters in user manuals, but implies total allowed weight including rider and cargo.
Storage Capacity:
Under-seat storage compartment, typically capable of fitting a full-face helmet.
Crash Safety:
Scooters are not typically subjected to standardized crash tests like cars. Safety relies on rider skill and vehicle design.
Braking System Type:
Disc brakes front and rear for strong, reliable stopping power.
Tire Specification:
Front: 120/70-14, Rear: 140/70-14 (typical sizes, verify with manual).
Lighting:
Halogen or LED headlights, LED tail lights and indicators for enhanced visibility.
Frame Construction:
Robust steel frame designed for stability and handling.
Instrument Panel:
Clear and comprehensive display of speed, fuel level, engine temperature, and warning lights.
Dashboard Display:
Analog/digital combination for speed, RPM, fuel, clock, and warning indicators. Enhanced by LED backlighting.
ABS:
ABS was an optional feature on some higher-spec models or later revisions; not standard across all variants.
Charging Port:
A 12V accessory socket or USB charging port may be present in the glove compartment or under-seat area.
Engine Oil Change:
Every 3,000-5,000 km or annually (verify with manual).
Air Filter Cleaning:
Inspect every 3,000 km, clean/replace as needed (verify with manual).
Spark Plug Replacement:
Every 6,000-10,000 km (verify with manual for specific plug type).
Brake Fluid Replacement:
Every 2 years or as per manual recommendation.
Variator Belt Inspection:
Inspect every 10,000 km, replace as needed (verify with manual).
Coolant Type:
Ethylene glycol based antifreeze mixture (e.g., 50/50 coolant/distilled water).
Brake Fluid Type:
DOT 4 hydraulic brake fluid (verify with manual).
Common Wear Items:
Variator rollers, drive belt, brake pads, tires are common wear items.
Potential Electrical:
Wiring harness integrity, particularly at stress points, may require periodic inspection.
Fuel System Maintenance:
Regular fuel quality is important; fuel filter replacement is crucial for EFI systems.
Malaguti History:
Malaguti is an Italian motorcycle manufacturer with a long history dating back to 1930, known for its scooters and smaller motorcycles.
Madison Lineage:
The Madison was a key model in Malaguti's maxi-scooter range, evolving through various engine sizes and styling updates.
Production Era:
The Madison 180/200 models were primarily produced in the 2000s and early 2010s.
