Vehicle Segment:
Premium Scooter Segment
Target Audience:
Urban commuters seeking performance, comfort, and style.
Key Competitors:
Piaggio Beverly, Yamaha X-MAX, Kymco Downtown, Suzuki Burgman.
Design Philosophy:
Combines sporty styling with practical commuter features, offering a balance of performance and comfort.
Manual Value Proposition:
Empowers owners and technicians with the detailed knowledge required for in-depth maintenance, repair, and troubleshooting, ensuring optimal performance and longevity of the Malaguti Madison.
Engine:
Engine disassembly, assembly, tuning, component diagnostics, lubrication system, cooling system, fuel delivery (carburetor/injection depending on specific sub-model year), ignition system, exhaust system.
Transmission:
Automatic transmission (CVT), variator, clutch assembly, belt drive, reduction gear, troubleshooting and repair.
Chassis:
Frame inspection and repair, front suspension (forks, steering head), rear suspension (shock absorbers, swingarm), wheel bearings, brake systems (hydraulic, discs, calipers, master cylinders, bleeding), steering column, control cables.
Electrical:
Wiring diagrams, battery, starter motor, alternator/generator, lighting systems (headlight, taillight, indicators), ignition switch, instrument panel, horn, fuses, relays, electrical component testing and replacement.
Bodywork And Trim:
Fairings, body panels, seat, storage compartments, mounting and removal procedures.
Routine Maintenance:
Oil changes, filter replacements (oil, air), spark plug replacement, chain/belt adjustment (if applicable), brake pad inspection/replacement, coolant checks and replacement.
Diagnostic Procedures:
Troubleshooting guides for common problems, fault diagnosis for engine performance, electrical issues, and mechanical failures.
Repair And Rebuild:
Detailed instructions for component disassembly, repair, reassembly, and adjustment for all major vehicle systems.
Technical Adjustments:
Carburetor tuning, valve clearance adjustment (if applicable), brake lever adjustment, steering head bearing adjustment.
Depth Of Coverage:
Comprehensive. Covers everything from basic maintenance to full engine and transmission rebuilds. Includes detailed diagrams, torque specifications, and diagnostic flowcharts.
Engine Type 180:
Four-stroke, liquid-cooled, single-cylinder, SOHC
Engine Type 200:
Four-stroke, liquid-cooled, single-cylinder, SOHC
Displacement 180:
~175 cc
Displacement 200:
~190-195 cc (exact may vary by year/specific sub-model)
Horsepower 180:
~15-18 HP (estimated, subject to specific tuning/year)
Horsepower 200:
~17-20 HP (estimated, subject to specific tuning/year)
Torque:
Data varies by specific model and year; manual will provide exact figures.
Fuel Delivery:
Likely fuel injection (EFI) for later models, potentially carburetor for earlier versions. Manual will specify.
Ignition Type:
Electronic ignition (CDI or similar)
Cooling Method:
Liquid-cooled
Length:
Approx. 2100-2150 mm (typical for this class)
Width:
Approx. 750-800 mm
Height:
Approx. 1400-1450 mm (seat height varies)
Dry Weight:
Approx. 150-165 kg (varies by model year and equipment)
Gross Vehicle Weight Rating:
Manual will specify GVWR.
Underseat Storage:
Sufficient for at least one full-face helmet, with additional space for smaller items.
Crash Test Data:
N/A for scooters of this era and market segment.
Braking System:
Front and rear disc brakes, typically with hydraulic actuation. ABS may be an option on later/higher-spec models.
Lighting:
Halogen or LED headlights, taillights, and turn signals.
Frame Construction:
Steel tube frame providing rigidity and stability.
Instrument Cluster:
Analog/digital combination displaying speedometer, tachometer, fuel level, odometer, trip meter, warning lights (oil, battery, engine). Some models may feature digital clock or ambient temperature display.
ABS:
Optional on some higher-spec variants or later models.
Charging Port:
Some models may feature a 12V power outlet for charging devices.
Engine Oil Change:
Every 3,000 - 5,000 km or annually. Manual will provide precise interval and oil type.
Air Filter Replacement:
Check every 5,000 km, replace as needed or every 10,000-15,000 km. Manual will specify.
Spark Plug Replacement:
Every 8,000 - 12,000 km. Manual will recommend specific plug type and gap.
Brake Fluid Flush:
Every 2 years. Manual will specify fluid type (e.g., DOT 4).
Engine Oil Specification:
Typically SAE 10W-40 or 15W-50, API SG/SH or higher. Manual will list precise specification and capacity.
Coolant Specification:
Ethylene glycol-based antifreeze mixture. Manual will specify capacity and type.
Brake Fluid Specification:
DOT 4 or DOT 3. Manual will specify.
Common Wear Items:
Variator drive belt, brake pads, tires, suspension bushings, electrical connectors (corrosion).
Potential Engine Issues:
Overheating if cooling system is not maintained; occasional issues with fuel delivery or ignition components. Manual offers diagnostic steps.
Malaguti Legacy:
Malaguti is an historic Italian manufacturer with a long tradition in motorcycle and scooter production, known for sporty designs and performance.
Madison Series:
The Madison series represented Malaguti's entry into the maxi-scooter market, evolving from smaller capacity models to the 180cc and 200cc variants, focusing on touring and urban commuting capabilities.
Production Period:
The Madison 180/200 models were primarily produced in the early to mid-2000s.
