Market Segment:
Premium scooter segment, offering a balance of performance and comfort for urban commuting and light touring.
Key Competitors:
Piaggio Beverly, Yamaha XMAX, Kymco Xciting, Suzuki Burgman (for the respective displacement classes).
Design Philosophy:
Malaguti's focus on Italian design and engineering, aiming for a sporty yet practical maxi-scooter experience.
Target Audience:
Riders seeking a stylish, capable, and reliable scooter for daily use, longer commutes, and weekend rides.
Primary Coverage:
Service, Repair, Maintenance, Troubleshooting
Engine Coverage:
Engine disassembly, assembly, tuning, diagnostics
Transmission Coverage:
Automatic CVT (Continuously Variable Transmission) service and inspection
Chassis Coverage:
Frame, suspension, steering, wheels, tires
Electrical Coverage:
Wiring diagrams, ignition system, lighting, charging system, starter, instrumentation
Braking System Coverage:
Front and rear brake systems, hydraulic lines, calipers, discs, master cylinders
Bodywork Coverage:
Body panel removal and installation, fairings, seat, storage
Estimated Page Count:
Likely 300-500 pages (typical for comprehensive workshop manuals)
Manual Type:
Workshop Service Repair Manual
Language:
English (based on typical availability for this market)
Engine Systems:
Cooling system, lubrication system, fuel delivery, exhaust system, ignition timing, valve clearance adjustment
Powertrain Systems:
CVT belt inspection and replacement, drive and driven pulley servicing
Suspension Systems:
Front fork service (oil changes, seal replacement), rear shock absorber inspection and replacement
Steering Systems:
Headstock bearing inspection and adjustment, handlebar assembly
Wheel And Tire Systems:
Wheel bearing inspection, tire pressure and wear checks, tire replacement
Electrical Systems:
Battery testing, starter motor troubleshooting, alternator output checks, fuse box layout, lighting bulb replacement
Fuel System:
Carburetor/Fuel Injection system (depending on specific model variant) cleaning, adjustment, and troubleshooting; fuel pump and filter replacement
Maintenance Procedures:
Oil changes, filter replacements (oil, air, fuel), spark plug replacement, coolant flush and replacement, brake fluid flush and replacement, chain/belt adjustment (if applicable)
Repair Procedures:
Engine component overhaul (piston, cylinder, crankshaft), transmission servicing, suspension component replacement, brake caliper rebuild, electrical component repair
Troubleshooting Procedures:
Diagnostic charts for common symptoms (e.g., starting issues, poor performance, electrical faults)
Diagnostic Procedures:
Component testing methods, electrical system diagnostics, engine performance analysis
Assembly Disassembly:
Step-by-step instructions for disassembling and reassembling major vehicle components
Depth Of Coverage:
Comprehensive, from basic scheduled maintenance to complete engine and transmission rebuilds
Diagnostic Capabilities:
Detailed troubleshooting flowcharts and diagnostic parameters
Special Tool Requirements:
Identification of specific tools needed for various repair and maintenance tasks
Engine Type:
Single-cylinder, 4-stroke, liquid-cooled (typical for these displacements)
Displacement 180:
Approximately 170-180cc (exact figure varies by specific variant)
Displacement 200:
Approximately 190-200cc (exact figure varies by specific variant)
Horsepower 180:
Estimated 14-16 HP (at ~8000 rpm)
Horsepower 200:
Estimated 16-18 HP (at ~8000 rpm)
Torque 180:
Estimated 13-15 Nm (at ~6500 rpm)
Torque 200:
Estimated 15-17 Nm (at ~6500 rpm)
Fuel Delivery:
Likely Carbureted (e.g., Keihin CVK type) for earlier models, potentially Fuel Injection (EFI) for later variants or specific markets.
Fuel Type:
Unleaded Gasoline (RON 91 or higher)
Ignition System:
Electronic Ignition (CDI or TCI)
Cooling System:
Liquid-cooled with radiator and fan
Length:
Approx. 2050 mm (subject to variation)
Width:
Approx. 750 mm (subject to variation)
Height:
Approx. 1380 mm (subject to variation)
Dry Weight:
Approx. 150-160 kg (subject to variation)
Gross Vehicle Weight Rating:
Estimated 300-320 kg
Underseat Storage:
Sufficient for one full-face helmet and some smaller items.
Additional Storage:
Glove compartment and potential for luggage racks/boxes.
Crash Test Data:
N/A (Motorcycles/Scooters are typically not subjected to the same standardized crash testing as cars).
Braking System:
Front and rear disc brakes (likely 240-260mm front, 220-240mm rear). Some variants might feature ABS (Anti-lock Braking System).
Lighting:
Halogen headlights, LED tail light and indicators (depending on year/spec).
Frame Construction:
Steel frame for rigidity and durability.
Ride Position:
Comfortable, upright riding posture for rider confidence.
Instrument Cluster:
Analog speedometer and tachometer, digital odometer and fuel gauge, warning lights.
ABS:
Optional ABS on some later models.
Storage Features:
Under-seat storage, glove box.
Engine Oil Change:
Every 3,000-5,000 km or annually.
Spark Plug Replacement:
Every 6,000-10,000 km, depending on plug type.
Air Filter Replacement:
Every 5,000-8,000 km or as needed based on operating conditions.
Cv Belt Inspection Replacement:
Inspect every 10,000 km, replace typically between 15,000-25,000 km.
Coolant Flush Replacement:
Every 2 years or 20,000 km.
Brake Fluid Flush Replacement:
Every 2 years or 24,000 km.
Engine Oil Type:
SAE 10W-40, API SG or higher (check manual for exact specification).
Coolant Type:
Ethylene glycol-based antifreeze mixture (50% coolant, 50% distilled water).
Brake Fluid Type:
DOT 4 (check manual for exact specification).
Gear Oil Type:
SAE 80W-90 GL-5 (for final drive gearbox).
Common Wear Items:
CVT belt, spark plugs, brake pads, tires, fork seals.
Potential Electrical Issues:
Corrosion on connectors, aging wiring harness, regulator/rectifier failure (common on older scooters).
Engine Performance:
Carburetor/injector clogging, valve adjustment drift leading to performance loss.
Manufacturer:
Malaguti, an Italian manufacturer with a long history in motorcycles and scooters since 1930.
Development:
The Madison series was Malaguti's foray into the popular maxi-scooter market, known for its performance-oriented engines and distinctive Italian styling.
Production Period:
Produced primarily in the late 1990s and early 2000s, with various engine displacements across the range.
