🏷️ Basic Information

Make:

Maserati

Model:

M138 Coupe / Spyder

Product Name:

Maserati M138 Coupe and M138 Spyder Service Repair Manual

Product Description:

Comprehensive service and repair manual for Maserati M138 Coupe and Spyder models.

Chassis Code:

M138

👋 Introduction

Market Segment:

Luxury Sports Coupe and Convertible

Competitors:

Ferrari, Porsche, Aston Martin, Lamborghini

Unique Selling Points:

Italian design, performance-oriented powertrains, luxurious interiors, exclusive brand heritage. The M138 platform represented a significant step for Maserati in the modern era.

Target Audience:

Maserati owners, independent workshops, automotive enthusiasts with a passion for maintaining and repairing these vehicles.

Key Benefit:

Provides expert-level guidance and detailed procedures equivalent to those used by official Maserati workshops, enabling accurate and efficient servicing and repair.

📋 Manual Details

Models Covered:

Maserati M138 Coupe, Maserati M138 Spyder

Page Count:

1,500+

Manual Type:

Service Repair Manual

Language:

English

Format:

PDF

Compatibility:

All Windows & Mac Computers (Windows 10, 8, 7, Vista 32/64, XP, ME, 98, NT, 2000), Windows/Mac/Tablet/Phone Friendly, 32/64 bit

📖 Manual Coverage

Powertrain:

Engine (removing/refitting, fitting and timing, intake/exhaust shaft timing, dimensional checks, injectors, battery, starter motor, fuel tank, pump pan assembly, anti-evaporation system, accelerator pedal, engine specifications), Electronically Controlled Gearbox (removing/refitting, control unit replacement, power unit replacement, oil tank level, PIS adjustment, clutch removal/reattaching/balancing/bleeding, clutch pedal adjustment/replacement, clutch pump, clutch thrust bearing, clutch sensor magnet adjustment), Mechanical Gearbox (removal, refitting differential gearbox, adjustments and checks, control adjustment, level housing), Cambioscorsa Robotized Gearbox

Chassis:

Half Shafts, Crown Wheel Differential and Taped Roller Bearings

Electrical Systems:

Battery, Starter Motor, Alarm System Kit Replacement, Correct Alarm Trigger Operation Check, Alarm Memories Identification (Metasystem), Key Programming, Front Aerial Amplifier, Rear Aerial Amplifier, Yaw Sensor, Fuel Supply Distribution, Engines Fuel Electronic Management, Electrical Components Description, Dashboard Wiring, Front Door Wiring Driver Side, Fuel Tank Cable Bundle, Injection Wiring, Passenger Compartment Wiring, Luggage Compartment Wiring, Robotized Gearbox Wiring, Engine Compartment Wiring, Dashboard Branching ECU, Engine Control Node, Robotized Gearbox Node, Luggage Compartment ECU

Body And Trim:

D-Boksz (detaching/refitting), Armrest Unit (detaching/refitting), Handbrake Lever (detaching/refitting), Tailpipes

Cooling And Exhaust:

Radiators, Central Exhaust Line

Maintenance:

Filling Circuits and Checking Levels, Oil Filter Replacement, Air Filter Replacement, Battery Maintenance, Fluid Level Checks, Routine Service Procedures

Diagnostics:

Alarm System Diagnosis, AWS Diagnosis and Repair Procedures, Battery Diagnosis Tool, SD3 Diagnostic Cable Kit, Maserati Scan Tool, Identification of Alarm Memories for the Metasystem Alarm System

Repair And Rebuild:

Engine Removing/Refitting, Gearbox Removal/Refitting, Clutch Replacement, Gearbox Control Adjustment, Engine Timing Adjustments, Gearbox Component Replacements, Control Unit Replacements, Sensor Replacements, Wiring Harness Repair

Technical Bulletins:

2004 Spider and Coupe Fuel Delivery Rails Campaign, 2005 Model Year Updates, Auxiliary Belt Noise, Drive Cycle Procedure for Setting Readiness Codes, Reduction of Clutch Noise, Rubber Union from Power Unit to F1 Oil Tank Campaign, Steering Assembly Bolts, VIN and Assembly Number Ranges

Depth Of Coverage:

Comprehensive, covering all aspects from basic maintenance and fluid checks to complex engine and transmission rebuilds, electrical diagnostics, and body component repairs. Includes detailed diagrams and illustrations for all procedures. Technical bulletins provide insights into specific known issues and campaigns.

📊 Manual Specifications

File Format:

PDF

Illustrations:

Hi Resolution Illustrations, Photos, and Diagrams

Readability:

Read and print pages directly from CD, or copy to hard drive. Searchable content likely due to PDF format.

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Family:

Maserati F136 (Ferrari-derived V8)

Engine Configuration:

90° V8

Displacement:

3.6 Liters (3598 cc) for early models, later 4.2 Liters (4244 cc)

Horsepower Range:

Approximately 390-400 hp for 3.6L, 400-425 hp for 4.2L

Torque Range:

Approximately 330-330 lb-ft for 3.6L, 330-333 lb-ft for 4.2L

Fuel Delivery:

Multi-point Fuel Injection

Fuel Type:

Premium Unleaded Gasoline

Valve Actuation:

Dual Overhead Camshafts (DOHC), Four Valves per Cylinder, Variable Valve Timing (VVT)

🔧 Transmission

Transmission Type:

Electronically Controlled Gearbox (Cambioscorsa) - Sequential semi-automatic gearbox with paddle shifters.

Transmission Type Optional:

6-speed Manual Gearbox (available on some Coupe models)

Cambioscorsa Features:

Provides rapid gear changes, sport modes, and automatic shifting capabilities. Features a robotized gearbox control unit and clutch actuation system.

Gearbox Fluid Type:

Specific ATF or manual transmission fluid as per Maserati service recommendations (details within the manual).

📐 Dimensions

Wheelbase:

Approx. 2,660 mm (104.7 in)

Length:

Coupe: Approx. 4,523 mm (178.1 in); Spyder: Approx. 4,555 mm (179.3 in)

Width:

Approx. 1,822 mm (71.7 in)

Height:

Coupe: Approx. 1,304 mm (51.3 in); Spyder: Approx. 1,319 mm (51.9 in)

Curb Weight:

Coupe: Approx. 1,700-1,800 kg (3,750-3,970 lbs); Spyder: Approx. 1,770-1,870 kg (3,900-4,120 lbs)

Wheel Bolt Pattern:

5 x 108 mm

Tire Sizes:

Front: 225/40 R18, Rear: 265/35 R18 (common fitments, specific sizes may vary by model year and trim)

🛡️ Safety Features

Crash Test Results:

As a low-volume exotic sports car, official crash test ratings from major agencies like NHTSA or Euro NCAP may be limited or unavailable. However, it was designed with typical safety features for its class.

Active Safety Features:

Anti-lock Braking System (ABS), Electronic Stability Control (ESC), Traction Control System (TCS), Electronic Brake-force Distribution (EBD), Xenon Headlights (often standard or optional).

Passive Safety Features:

Front Airbags, Side Airbags, Roll-over Protection (for Spyder), Seatbelts with Pretensioners, Crumple Zones.

💡 Technology Features

Infotainment System:

Typically a basic factory audio system with CD player. Navigation systems were optional. Compatibility with modern media formats may be limited without aftermarket upgrades.

Driver Assistance Systems:

Primarily focused on performance and handling rather than advanced driver-assistance systems (ADAS) common in modern vehicles. Features include ABS, ESC, and TCS.

Connectivity Features:

Limited compared to contemporary vehicles. May include provisions for mobile phones (e.g., Bluetooth in later iterations or as an option).

🔧 Maintenance

Oil Change Interval:

Typically every 10,000 km or 12 months, whichever comes first. Check specific recommendations in the manual.

Timing Belt Or Chain:

The F136 engine uses timing chains, which generally do not require scheduled replacement unless issues arise. However, routine inspection is recommended.

Major Service Intervals:

Significant services often involve checking/replacing fluids, filters, spark plugs, and inspecting key mechanical components at intervals specified by Maserati, often around 30,000-60,000 km.

Engine Oil Specification:

Refer to manual for exact API/ACEA specifications and viscosity grades (e.g., SAE 5W-40 or 10W-40, synthetic recommended).

Coolant Specification:

Ethylene glycol based coolant with appropriate anti-corrosion additives. Typically a 50/50 mix with distilled water. Manual will specify exact type.

Brake Fluid Specification:

DOT 4 or DOT 5.1 brake fluid recommended. Manual will confirm the precise specification.

Common Wear Items:

Clutch wear (especially with Cambioscorsa), suspension components, exhaust system (tailpipes), electronic sensors, and the electro-hydraulic system for the robotized gearbox can be areas of attention.

Electrical Issues:

Wiring harness integrity, alarm system glitches, and dashboard electronic components can occasionally require diagnosis and repair. The manual's detailed wiring diagrams are invaluable here.

📚 Vehicle History

Brand History:

Maserati boasts a rich racing heritage dating back to 1914, known for producing elegant and high-performance grand tourers and sports cars.

M138 Introduction:

The M138 platform (Coupé and Spyder) was introduced in 2001 (Coupé) and 2002 (Spyder), representing Maserati's revival under Ferrari ownership. It was designed by Pininfarina.

M138 Engine Development:

The F136 engine family, co-developed with Ferrari, debuted in this generation, establishing a strong performance benchmark for the brand.

Production Period:

2001-2007

Manufacturing Location:

Modena, Italy

🏆 Awards & Recognition

Design Awards:

The M138 Coupé and Spyder were widely praised for their stunning Pininfarina styling, often considered a modern classic. Specific design awards may exist.

Performance Accolades:

The cars received positive reviews for their exhilarating performance, handling, and distinctive soundtrack from the Ferrari-derived V8 engine.