Engine Repair:
Complete engine overhaul, troubleshooting, component replacement, specifications.
Fuel System:
Fuel injection pump, injectors, fuel lines, filters, troubleshooting, adjustments.
Cooling System:
Radiator, thermostat, water pump, hoses, coolant specifications, troubleshooting.
Lubrication System:
Oil pump, oil filter, oil cooler, lubrication points, oil specifications.
Transmission System:
Gearbox overhaul, clutch operation, PTO engagement, hydraulic system for transmission.
Hydraulic System:
Hydraulic pump, control valves, lift arms, linkages, hydraulic fluid specifications, troubleshooting.
Electrical System:
Starter, alternator, battery, lighting, wiring diagrams, troubleshooting.
Braking System:
Brake pedal, master cylinder, wheel cylinders, brake fluid specifications, adjustments.
Steering System:
Steering column, linkage, power steering pump (if equipped), troubleshooting.
Front Axle:
Front axle assembly, kingpins, steering arms, bearing maintenance.
Rear Axle:
Rear axle housing, differential, final drives, bearing maintenance.
Power Take Off Pto:
PTO engagement, gearbox, shaft maintenance, specifications.
Operator Station:
Seat, controls, dashboard, pedals, maintenance of operator comfort systems.
Bodywork And Chassis:
Fenders, hood, drawbar, ballast mounting, chassis lubrication.
Routine Maintenance:
Oil changes, filter replacements, lubrication points, greasing schedules.
Troubleshooting Guides:
Diagnostic procedures for common and uncommon issues across all systems.
Component Disassembly And Assembly:
Step-by-step instructions for removing, inspecting, repairing, and reinstalling components.
Engine Rebuilding:
Detailed procedures for cylinder head removal, piston and rod installation, crankshaft service, etc.
Transmission Overhaul:
Complete breakdown and reassembly of the gearbox and associated components.
Hydraulic System Repair:
Pump, cylinder, valve body repair and adjustment procedures.
Electrical Diagnostics:
Wiring diagram interpretation, fault finding, component testing.
Brake System Adjustment And Repair:
Bleeding, pad/shoe replacement, cylinder servicing.
Pto Adjustment And Repair:
Engagement lever adjustments, clutch pack servicing.
Depth Of Coverage:
Comprehensive factory-level detail for professional mechanics and advanced DIY users.
Diagnostic Capabilities:
Detailed diagnostic flowcharts, symptom-based troubleshooting, and repair procedures.
Torque Specifications:
Precise torque values for all critical fasteners and components.
Alignment Procedures:
Front axle and steering alignment specifications and methods.
Component Clearances:
Piston-to-wall, bearing clearances, valve lash specifications.
Engine Oil Change Interval:
Typically every 250 hours or annually, whichever comes first (refer to manual for exact interval and oil type).
Fuel Filter Replacement:
Recommended at regular intervals, often coinciding with oil changes or as needed if fuel quality is suspect.
Hydraulic Oil Change:
Typically every 1000 hours or as per manual recommendation, with filter replacement at similar intervals.
Coolant Type:
Ethylene Glycol based antifreeze, 50/50 mix with distilled water recommended.
Common Wear Items:
Clutch wear, hydraulic pump wear, PTO clutch wear, front axle kingpin wear, aging seals and hoses.
Electrical System Concerns:
Corrosion on electrical connections, aging wiring harnesses, issues with starter/alternator.
Grease Type:
Lithium complex grease recommended for most lubrication points.