Engine Mechanical:
Detailed overhaul procedures, component identification, torque specifications, timing belt/chain replacement, piston and ring service, cylinder head reconditioning, crankshaft and bearing service, lubrication system
Engine Management:
Fuel injection system (EFI), ignition system, emissions control systems (EGR, catalytic converter), sensor diagnostics, ECU (Engine Control Unit) functions, idle speed control, troubleshooting guides for engine performance issues
Transmission Manual:
Clutch system overhaul and adjustment, transmission disassembly and reassembly, gear inspection and replacement, shift linkage adjustment, lubrication specifications
Transmission Automatic:
Automatic transmission fluid (ATF) change and level checks, torque converter service, valve body diagnosis and repair, transmission control systems, troubleshooting common automatic transmission issues
Drivetrain:
Front-wheel drive (FWD) system, drive axles, CV joints, differential overhaul, wheel bearing replacement, prop shafts (if applicable to specific variants)
Suspension:
Front and rear suspension component inspection and replacement, shock absorbers, struts, springs, control arms, ball joints, bushings, wheel alignment specifications, steering rack and power steering system service
Brakes:
Front and rear brake system service (disc and drum), brake pad/shoe replacement, caliper and wheel cylinder overhaul, brake fluid flush and bleeding, parking brake adjustment, ABS system diagnostics (if equipped)
Electrical System:
Wiring diagrams for all circuits, battery and charging system service, starter motor and alternator, lighting system (headlights, taillights, interior), fuse box layout and functions, relays, ignition switch, power windows, locks, wipers, horn, power antenna
Climate Control:
HVAC system operation, blower motor service, heater core and evaporator core replacement, refrigerant handling and charging, A/C compressor service, temperature control mechanisms
Body And Trim:
Exterior body panel removal and installation, door mechanisms, hood and trunk latches, glass replacement, interior trim panel removal and installation, seat adjustment and removal, dashboard disassembly, body sealant and weather stripping
Routine Maintenance:
Oil and filter changes, air filter replacement, spark plug replacement, coolant flush, fuel filter replacement, transmission fluid changes, brake fluid checks, lubrication points
Diagnostic Procedures:
Step-by-step troubleshooting flowcharts for common symptoms (e.g., no-start, rough idle, poor acceleration, braking issues, electrical faults)
Engine Overhaul:
Complete engine rebuild procedures from disassembly to reassembly, including critical measurements and tolerances
Transmission Repair:
Detailed instructions for both manual and automatic transmission repairs, including component replacement and adjustments
Brake System Repair:
Replacement of pads, rotors, calipers, hoses, and bleeding procedures
Electrical Troubleshooting:
Using wiring diagrams to diagnose and repair electrical faults, including testing components and circuits
Suspension And Steering Repair:
Replacement of worn suspension components and steering system repairs
Depth Of Coverage:
Comprehensive, from basic maintenance to complete engine and transmission overhauls, including diagnostics and troubleshooting for all major systems.
Engine Options:
Various inline-4 cylinder engines, including: 1.3L (E13), 1.5L (E15), 1.6L (B6), 1.8L (FE), 2.0L (FE), and potentially turbo variants (e.g., 1.6L Turbo in GTX models).
Typical Horsepower Range:
Approximately 60 hp to 130 hp, depending on engine size, tuning, and trim level (e.g., GTX).
Typical Torque Range:
Approximately 70 lb-ft to 110 lb-ft.
Fuel Delivery:
Carbureted (early models/base trims) and Electronic Fuel Injection (EFI) systems.
Fuel Type:
Unleaded Gasoline
Oil Change Interval:
Typically every 3,000-5,000 miles (5,000-8,000 km) or 3-6 months, depending on driving conditions and oil type used. Consult the specific manual for exact recommendations.
Timing Belt Replacement:
Crucial for B6 and FE engines. Recommended replacement every 60,000 miles (96,000 km) or as specified in the manual. Failure can cause catastrophic engine damage (interference engine).
Spark Plug Replacement:
Varies by plug type, but generally recommended every 20,000-30,000 miles (32,000-48,000 km).
Engine Oil Type:
API Service SG or SH, viscosity typically 10W-30 or 5W-30, depending on climate. Check manual for precise API rating and viscosity.
Engine Oil Capacity:
Approximately 3.5 - 4.5 US quarts (3.3 - 4.3 liters) with filter, varies by engine. Consult manual.
Coolant Type:
Ethylene glycol-based antifreeze, typically a 50/50 mixture with distilled water. Use a long-life coolant if available and compatible. Check manual for specific type and capacity.
Transmission Fluid Manual:
API GL-4 gear oil, SAE 75W-90 or 80W-90. Check manual for specific viscosity and capacity.
Transmission Fluid Automatic:
Mazda/Dexron-II compatible ATF (Automatic Transmission Fluid). Check manual for specific type and capacity.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid. Use fresh fluid from a sealed container.
Common Wear Items:
CV boots, wheel bearings, exhaust system components, clutch master/slave cylinders, fuel injectors (on EFI models), O2 sensors.
Engine Specific Issues:
Timing belt tensioner wear, occasional oil leaks from valve cover gasket or oil pan, fuel pump issues on older EFI systems.
Electrical System Issues:
Corrosion in connectors, degraded wiring insulation, alternator failures, starter solenoid issues.