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Mazda5 2005-2010 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: Mazda5 Generation: CR19 Production Years Covered: 2005, 2006, 2007, 2008, 2009, 2010 Codes Chassis Code: CR19 👋 Introduction Market Position Segment: Compact MPV...
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Sku: 375105
Mazda5 2005-2010 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
Mazda5
Generation:
CR19
Production Years Covered:
2005, 2006, 2007, 2008, 2009, 2010
Codes
Chassis Code:
CR19
👋 Introduction
Market Position
Segment:
Compact MPV (Multi-Purpose Vehicle) / Crossover
Target Audience:
Families seeking practical, flexible, and affordable transportation with good driving dynamics.
Competitive Analysis
Key Competitors:
Toyota Sienna, Honda Odyssey, Kia Sedona, Chrysler Pacifica (though Mazda5 occupied a smaller niche).
Key Features
Unique Selling Proposition:
Compact size, sliding rear doors, flexible seating, agile handling for its class, sporty design.
Body Style:
5-door compact minivan/MPV.
📋 Manual Details
Coverage Areas
Vehicle Markets:
Global (primarily North America and Europe)
Engine Coverage:
All factory-equipped engine variants for the specified model years.
Transmission Coverage:
All factory-equipped transmission variants (e.g., Automatic, Manual) for the specified model years.
Trim Level Coverage:
All trim levels offered for the Mazda5 in the specified model years.
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital Format (likely PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, lubrication system, cooling system, exhaust system, engine management (ECM).
Drivetrain:
Transmission (automatic and manual), clutch system, driveshafts, differentials, axles.
Chassis:
Suspension (front and rear), steering system, braking system (ABS, EBD), wheels, tires.
Electrical:
Starting and charging system, lighting, instruments, audio system, power accessories (windows, locks), climate control electrical, ECU diagnostics.
Body:
Body structure, exterior panels, interior trim, doors, windows, seating, HVAC system (mechanical).
Safety Systems:
Airbags, seatbelts, active safety systems (if applicable).
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement.
Repair:
Engine component repair/overhaul, transmission repair, brake system repair, suspension component replacement, steering system repair, electrical component troubleshooting and replacement.
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), wiring diagrams, component testing procedures.
Disassembly Reassembly:
Step-by-step instructions for component removal, installation, and reassembly with torque specifications.
Specifications:
All critical torque values, clearances, fluid capacities, and performance specifications.
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds).
Diagnostic Tools:
Information on using diagnostic scan tools (e.g., OBD-II).
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text (assuming original factory manual was digital or scanned with OCR).
Print Quality
Print Readability:
High quality, allowing for clear printing of diagrams and text.
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
LF-VDS
Engine Type:
2.3L DOHC 16-valve inline-4
Bore X Stroke:
87.5 mm x 94.0 mm
Displacement:
2261 cc (138 cu in)
Compression Ratio:
9.7:1
Performance
Horsepower:
157 hp @ 6000 rpm (approx.)
Torque:
150 lb-ft @ 4500 rpm (approx.)
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 octane recommended)
Engine Management
ECU Type:
Mazda Proprietary Engine Control Unit (ECU)
🔧 Transmission
Standard
Type:
5-Speed Manual Transmission
Optional
Type:
5-Speed Sport Automatic Transmission with Sequential Shift Mode
Features
Automatic Transmission Features:
Adaptive Shift Control (ASC), Lock-up Torque Converter.
Fluid Specification
Automatic Transmission Fluid:
Mazda ATF JWS3309 (or equivalent)
Manual Transmission Fluid:
API GL-4 SAE 75W-90 (or equivalent)
📐 Dimensions
Exterior
Length:
4505 mm (177.4 in)
Width:
1745 mm (68.7 in)
Height:
1590 mm (62.6 in)
Wheelbase:
2670 mm (105.1 in)
Ground Clearance:
140 mm (5.5 in) (approx.)
Interior
Seating Capacity:
6 (with 3 rows of 2 seats each)
Cargo
Cargo Volume Behind 3Rd Row:
320 L (11.3 cu ft) (approx.)
Cargo Volume Behind 2Nd Row:
850 L (30.0 cu ft) (approx.)
Weights
Curb Weight:
1565 - 1640 kg (3470 - 3615 lbs) (depending on transmission and trim)
Gross Vehicle Weight Rating:
2070 kg (4564 lbs) (approx.)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Rating:
4 Stars (Driver and Passenger)
IIHS Side Impact Rating:
Good
Active Features
ABS:
Anti-lock Braking System (ABS)
Ebd:
Electronic Brake-force Distribution (EBD)
Traction Control:
Traction Control System (TCS)
Stability Control:
Dynamic Stability Control (DSC)
Passive Features
Airbags:
Front airbags, front side airbags, optional side curtain airbags.
Seatbelts:
3-point seatbelts with pretensioners and load limiters for all seating positions.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system.
💡 Technology Features
Infotainment
Audio System:
AM/FM/CD stereo with available premium audio (Bose system on higher trims), auxiliary input jack.
Navigation:
Optional factory-installed navigation system on select trims.
Driver Assistance
Cruise Control:
Standard cruise control system.
Connectivity
Bluetooth:
Optional Bluetooth hands-free connectivity on later models.
Comfort Features
Climate Control:
Manual or automatic climate control, rear climate controls (optional).
Keyless Entry:
Standard keyless entry, available proximity keyless entry and push-button start on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first (with synthetic oil).
Air Filter Replacement:
Inspect every 7,500 miles (12,000 km), replace as needed, typically every 30,000 miles (48,000 km).
Spark Plug Replacement:
Platinum: 100,000 miles (160,000 km); Iridium: 120,000 miles (192,000 km) (verify specific plug type).
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Transmission Fluid Change:
Automatic: Inspect every 30,000 miles (48,000 km), replace as needed or at ~75,000 miles (120,000 km) under severe use. Manual: Inspect periodically.
Fluid Specifications
Engine Oil Type:
SAE 5W-20 (API SN or ILSAC GF-5 certified)
Engine Oil Capacity:
4.4 US quarts (4.2 L) with filter change.
Coolant Type:
Mazda Genuine Long Life Coolant (FL22) or equivalent (pre-diluted).
Coolant Capacity:
7.2 US quarts (6.8 L)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Complaints:
Excessive oil consumption (late models), transmission issues (early automatics), power sliding door malfunctions, catalytic converter failure, ignition coil failure, suspension component wear (bushings, struts).
Recalls:
Refer to NHTSA or relevant government safety agencies for specific recall campaigns related to the Mazda5 2005-2010.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mazda Motor Corporation
Brand Philosophy:
Jinba Ittai (horse and rider as one) - focus on driving enjoyment.
Model Evolution
First Generation Launch:
2003 (Japan), 2004 (North America) as the Mazda5.
Generation Covered:
First Generation (CR19) 2005-2010.
Facelift:
Minor refresh for the 2008 model year (cosmetic updates, interior improvements).
Production
Assembly Location:
Hofu, Yamaguchi Prefecture, Japan.
🏆 Awards & Recognition
Recognitions
Initial Reviews:
Generally well-received for its practicality, driving dynamics, and value.
Category Awards:
Often cited as a good choice in the compact MPV segment for its maneuverability and fun-to-drive nature.
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