Mazda 5 Premacy 2005-2007 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Mazda Model: 5 Premacy Model Alias: Mazda 5 Generation: CR19 Production Years: 2005-2007 Codes Chassis Code: CR19 👋 Introduction Market Position Vehicle Segment: Compact MPV...

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Sku: 468773

Tags: 2005 2006 2007 5 Premacy Car Cars Mazda Misc

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Description

🏷️ Basic Information

Identification

Make:

Mazda

Model:

5 Premacy

Model Alias:

Mazda 5

Generation:

Production Years:

2005-2007

Codes

Chassis Code:

👋 Introduction

Market Position

Vehicle Segment:

Compact MPV (Multi-Purpose Vehicle) / Minivan

Target Audience:

Families seeking practical, versatile, and fuel-efficient transportation.

Competitive Analysis

Key Competitors:

Honda Odyssey (smaller variants), Toyota Sienna (smaller variants), Kia Sedona, Chrysler Pacifica (smaller variants).

Competitive Advantage:

Mazda's 'Zoom-Zoom' driving dynamics, nimble handling for its class, sliding rear doors, and stylish design.

Key Features

Seating Capacity:

Up to 7 passengers (2-3-2 configuration).

Door Configuration:

Dual sliding rear doors for easy access.

Interior Versatility:

Flexible seating arrangements, including fold-flat or removable second and third rows.

Driving Dynamics:

Mazda's signature sporty handling and responsive steering.

📋 Manual Details

Coverage Areas

Primary Coverage:

North America

Secondary Coverage:

Global (specifications may vary by region)

Page Count

Estimated Pages:

1500+

Manual Type

Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered

Engine:

Comprehensive engine repair, overhaul, diagnostics, and specifications for all engine variants.

Transmission:

Detailed procedures for automatic and manual transmission service, repair, and overhaul.

Drivetrain:

Front-wheel drive (FWD) system, including differential and axle maintenance.

Suspension:

Front and rear suspension components, alignment, and troubleshooting.

Brakes:

Hydraulic system, ABS, disc brake servicing, component replacement, and bleeding procedures.

Steering:

Power steering system, steering column, and linkages.

Electrical:

Complete wiring diagrams, component testing, troubleshooting of lighting, ignition, charging, and auxiliary systems.

HVAC:

Heating, ventilation, and air conditioning system diagnostics and repair.

Body:

Body panel repair, door mechanisms, interior trim, and exterior components.

Chassis:

Frame, subframes, and structural components.

Fuel System:

Fuel pump, injectors, lines, and evaporative emission control (EVAP) system.

Cooling System:

Radiator, thermostat, water pump, and cooling fan diagnostics.

Exhaust System:

Muffler, catalytic converter, and exhaust pipe replacement and repair.

Safety Systems:

Airbag system, seatbelt pre-tensioners, and related diagnostics.

Procedures Included

Maintenance:

Routine maintenance, fluid changes, filter replacements, spark plug service, and belt inspections.

Troubleshooting:

Diagnostic flowcharts and step-by-step troubleshooting guides for various system faults.

Repair:

Detailed repair instructions for component removal, installation, and adjustment.

Overhaul:

Complete engine and transmission overhaul procedures.

Diagnostics:

OBD-II diagnostics, fault code interpretation, and sensor testing.

Specifications:

Torque specifications, clearances, and operational parameters for all components.

Technical Depth

Depth:

Comprehensive, from basic maintenance to complete engine and transmission rebuilds.

Diagnostic Capability:

Advanced diagnostic procedures including electrical circuit testing and component function analysis.

Diagrams:

High-quality, detailed schematics and exploded views for accurate repairs.

📊 Manual Specifications

File Format

Format:

PDF (Portable Document Format)

Searchability:

Fully searchable text for quick information retrieval.

Print Quality

Quality:

High-resolution, suitable for printing individual pages or sections.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

LF-DE (or variations)

Engine Type:

Inline 4-Cylinder, DOHC, 16-Valve

Displacement:

2.3 Liters (2261 cc)

Performance

Horsepower:

Approx. 157 hp @ 6000 rpm

Torque:

Approx. 150 lb-ft @ 4000 rpm

Fuel System

Fuel Delivery:

Electronic Multi-Port Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Cooling System

Coolant Capacity:

Approx. 7.0 Liters (14.8 US Pints)

Lubrication System

Oil Capacity:

Approx. 4.2 Liters (4.4 US Quarts) with filter change

Recommended Oil Viscosity:

SAE 5W-20

Engine Management

Ignition System:

Distributorless Electronic Ignition (DIS)

Emission Controls:

California Emissions (often stricter, applicable globally)

🔧 Transmission

Standard

Type:

5-Speed Automatic Transmission (FS5A-EL)

Optional

Type:

5-Speed Manual Transmission (FN5A-EL)

Features

Automatic Features:

Electronically controlled, adaptive shift logic.

Fluid Specifications

Automatic Fluid Type:

Mazda Genuine ATF MV or equivalent

Automatic Fluid Capacity:

Approx. 7.3 Liters (7.7 US Quarts)

Manual Fluid Type:

Mazda Genuine Gear Oil GL-5, SAE 75W-90

Manual Fluid Capacity:

Approx. 2.1 Liters (2.2 US Quarts)

📐 Dimensions

Exterior

Length:

Approx. 4465 mm (175.8 in)

Width:

Approx. 1745 mm (68.7 in)

Height:

Approx. 1590 mm (62.6 in)

Wheelbase:

Approx. 2670 mm (105.1 in)

Track Width Front:

Approx. 1505 mm (59.3 in)

Track Width Rear:

Approx. 1490 mm (58.7 in)

Weights

Curb Weight:

Approx. 1570 - 1640 kg (3461 - 3616 lbs)

Gross Vehicle Weight Rating:

Approx. 2145 kg (4729 lbs)

Towing Capacity:

Not Specified/Recommended

Cargo

Cargo Volume Behind 3Rd Row:

Approx. 390 Liters (13.8 cu ft)

Cargo Volume Behind 2Nd Row:

Approx. 1200 Liters (42.4 cu ft)

Cargo Volume Behind 1St Row:

Approx. 2340 Liters (82.6 cu ft)

🛡️ Safety Features

Ratings

NHTSA Frontal Crash:

5-Star (Driver and Passenger, for some model years/configurations)

IIHS Side Impact:

Good (for some model years/configurations)

Active Features

Standard Anti-lock Braking System

Traction Control:

Available (TCS)

Electronic Stability Control:

Available (DSC - Dynamic Stability Control)

Passive Features

Airbags:

Front airbags, optional side-impact airbags, optional curtain airbags.

Seatbelts:

3-point seatbelts with pretensioners for all seating positions.

Child Anchors:

LATCH (Lower Anchors and Tethers for Children) system.

💡 Technology Features

Infotainment

Head Unit:

Factory-installed AM/FM/CD player, optional SiriusXM satellite radio.

Audio System:

Up to 6-speaker audio system with steering wheel audio controls on higher trims.

Driver Assistance

Cruise Control:

Standard cruise control system.

Connectivity

Auxiliary Input:

Optional auxiliary audio input jack on some models.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 miles (8,000 km) or 6 months, whichever comes first, or per specific driving conditions outlined in the manual.

Air Filter Replacement:

Every 30,000 miles (48,000 km) or as needed based on inspection.

Cabin Air Filter:

Every 15,000 miles (24,000 km) or 1 year.

Spark Plug Replacement:

Every 100,000 miles (160,000 km) (Long-life Iridium plugs).

Transmission Fluid Change:

Every 60,000 miles (96,000 km) or 4 years, especially under severe driving conditions. Check manual for specific guidance.

Coolant Replacement:

Initial: 100,000 miles (160,000 km) or 10 years. Subsequent: 50,000 miles (80,000 km) or 5 years.

Fluid Specifications

Brake Fluid Type:

DOT 3 or DOT 4

Power Steering Fluid Type:

Mazda Genuine Power Steering Fluid or equivalent (Dexron III/Mercon type often acceptable, verify with manual).

Known Issues

Common Issues:

Potential for AC compressor clutch failure, power sliding door malfunctions, rear wheel bearing noise, occasional engine oil consumption.

Maintenance Tips:

Regularly inspect and lubricate sliding door tracks; be mindful of transmission fluid condition; use quality fluids and filters.

📚 Vehicle History

Brand Heritage

Mazda Heritage:

Mazda, a Japanese automaker with a long history of producing innovative and driver-focused vehicles, known for its rotary engines and 'Zoom-Zoom' philosophy.

Model Evolution

Predecessor:

Mazda MPV (first generation, though the Premacy itself was a new platform).

First Generation Introduction:

First generation (CP8W chassis) introduced in Japan in 1999.

Second Generation Introduction:

Second generation (CR19 chassis) introduced globally in 2005, with the 'Mazda5' nameplate adopted for most markets outside Japan.

Production

Manufacturing Location:

Japan (primarily Hofu Plant)

🏆 Awards & Recognition

Recognitions

Car And Driver:

Frequently listed on Car and Driver's '10 Best Trucks' or similar categories for compact SUVs/MPVs, praised for handling.

Consumers Reports:

Often received 'Good' or 'Above Average' ratings for predicted reliability and owner satisfaction in its class during its production run.

Certifications

Safety Certifications:

Achieved good safety ratings from NHTSA and IIHS during its model years.