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Mazda 626 MX-6 1992-1997 Full Service Repair Manual

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This manual covers the Mazda 626 and MX-6 models produced between 1991 and 1997, encompassing chassis codes GD, GV, GE, and DE. These vehicles, known for their blend of driver...
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Type: Car
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Sku: 57934
Mazda 626 MX-6 1992-1997 Full Service Repair ManualMazda 626 MX-6 1992-1997 Full Service Repair ManualMazda 626 MX-6 1992-1997 Full Service Repair ManualMazda 626 MX-6 1992-1997 Full Service Repair Manual
This manual covers the Mazda 626 and MX-6 models produced between 1991 and 1997, encompassing chassis codes GD, GV, GE, and DE. These vehicles, known for their blend of driver engagement and reliable engineering, offered a range of engine options including 2.0L inline-four and 2.5L V6 configurations, paired with either a 5-speed manual or 4-speed automatic transmission. The Mazda 626 competed in the mid-size segment against rivals like the Toyota Camry and Honda Accord, while the MX-6 provided a sportier coupe alternative. Throughout their production, these vehicles showcased Mazda's commitment to quality construction and distinctive styling, making them popular choices for both everyday driving and spirited performance. This comprehensive Full Service Repair Workshop Manual provides detailed information essential for the maintenance and repair of your Mazda 626 or MX-6. It covers a vast array of systems, including engine mechanical and electrical components, transmissions, drivetrain, suspension, steering, brakes, body, interior, HVAC, and the complete electrical system. The manual includes step-by-step repair procedures, routine maintenance schedules, troubleshooting guides, and technical specifications, all supported by hundreds of illustrations. This resource is designed to empower owners and professional technicians alike, enabling them to effectively service and maintain their vehicles for optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Mazda
Model:
626 / MX-6
Model Years Covered:
1991, 1992, 1993, 1994, 1995, 1996, 1997
Chassis Codes:
GD, GV (626 Hatchback/Wagon), GE (626 Sedan), DE, GE (MX-6)
👋 Introduction
Market Position
Segment:
Mid-size car (Mazda 626) and sport coupe (Mazda MX-6).
Target Audience:
Owners and mechanics seeking detailed repair and maintenance information.
Competitive Analysis
Competitors:
Toyota Camry, Honda Accord, Nissan Altima, Ford Tempo, Chevrolet Lumina.
Key Features
Manual Strengths:
Detailed substeps, numbered instructions, bold figure numbers, enlarged inset views for clarity, numbered table of contents.
Value Proposition:
Inexpensive way to keep vehicles working properly, empowers DIY repairs, instant access for immediate use.
📋 Manual Details
Coverage Areas
Manual Type:
Full Service Repair Workshop Manual
Language:
English
Format:
PDF Download
Delivery Method:
Instant Download
File Format:
PDF
Print Quality:
Full Printable
Zoom Capability:
Yes
Requirements:
Adobe PDF Reader, WinZip
Compatibility:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing belt/chain, lubrication system, cooling system, fuel injection system, exhaust system.
Engine Electrical:
Ignition system, starting system, charging system, engine control unit (ECU), sensors, actuators, emission control systems.
Transmission Manual:
Clutch, gearshift linkage, gearbox overhaul, bearing replacement, seal replacement.
Transmission Automatic:
Transmission overhaul, torque converter, valve body, hydraulic system, electronic controls.
Drivetrain:
Front-wheel drive system, driveshafts, constant velocity (CV) joints, differentials.
Suspension:
Front suspension (MacPherson struts), rear suspension (multi-link, trailing arm), shock absorbers, springs, control arms, ball joints, bushings.
Steering:
Power steering system, steering rack, tie rods, steering column, wheel alignment.
Brakes:
Front disc brakes, rear disc or drum brakes, hydraulic system, brake master cylinder, calipers, rotors, pads, parking brake system, ABS (Anti-lock Braking System) components.
Body:
Body panel removal and installation, doors, hood, trunk lid, bumpers, glass replacement, weatherstripping, body repair.
Interior:
Dashboard removal and installation, seating, carpeting, trim panels, HVAC controls, seat belts, airbag systems (if applicable).
Electrical System:
Wiring diagrams, lighting system, horn, wipers and washers, power windows, power locks, mirrors, audio system, instrument cluster, fuses, relays.
Heating Ventilation Air Conditioning HVAC:
HVAC system components, refrigerant, compressor, condenser, evaporator, blower motor, climate controls.
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, drive belt inspection/replacement, tire rotation and pressure checks.
Troubleshooting:
Diagnostic procedures for common symptoms, fault code interpretation (if applicable), wiring harness testing.
Repair:
Step-by-step instructions for component removal, repair, and reinstallation for all covered systems.
Specifications:
Torque specifications, clearances, fluid capacities, resistance values, voltage readings.
Illustrations:
Hundreds of detailed illustrations, drawings, and photos.
Technical Depth
Depth:
Comprehensive, covering routine maintenance to major overhauls and diagnostics. Suitable for DIY enthusiasts and professional mechanics.
⚙️ Engine Specifications
Primary Engine
Engine Options 626 Ge:
2.0L (FS-DE I4), 2.5L (KL-DE V6)
Engine Options Mx-6 De Ge:
2.0L (FE-3 DOHC I4), 2.5L (KL-DE V6)
Performance
2.0L Fs-De Approx Hp:
118-130 hp
2.0L Fs-De Approx Torque:
120-130 lb-ft
2.5L Kl-De V6 Approx Hp:
160-170 hp
2.5L Kl-De V6 Approx Torque:
150-160 lb-ft
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Transmission Options:
5-speed manual, 4-speed automatic
Optional
All Wheel Drive Availability:
Limited availability, primarily on certain 626 AWD models (GV chassis).
Features
Automatic Transmission Control:
Electronic control for optimal shift points and performance.
📐 Dimensions
Exterior
Wheelbase Ge Platform:
Approx. 104.3 inches (2650 mm)
Length Sedan:
Approx. 185-188 inches (4700-4780 mm)
Length Coupe Mx-6:
Approx. 176 inches (4470 mm)
Weights
Curb Weight Range:
Approx. 2800-3300 lbs (1270-1500 kg), depending on model and engine.
🛡️ Safety Features
Ratings
Crash Test Data:
Era-specific safety standards. Check specific NHTSA/IIHS data for detailed ratings if available.
Active Features
Anti Lock Brakes ABS:
Available on most models, standard on some higher trims or later years.
Passive Features
Airbags:
Driver-side airbag standard on later models, passenger airbag optional or standard on higher trims.
Seat Belts:
Front and rear seat belts, often with pre-tensioners on front belts.
💡 Technology Features
Infotainment
Audio System:
Factory cassette/CD player with AM/FM radio, optional premium sound systems.
Driver Assistance
Cruise Control:
Available on most models.
Connectivity
Power Features:
Power windows, power door locks, power mirrors were common features.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions.
Timing Belt Replacement:
Critical for interference engines. Typically around 60,000-90,000 miles (96,000-144,000 km). Consult manual for specific engine.
Fluid Specifications
Engine Oil Type:
API SG/SH or higher, SAE 5W-30 or 10W-30 recommended (refer to manual for exact specification).
Coolant Type:
Ethylene glycol-based antifreeze. Consult manual for specific mixture ratio and type.
Transmission Fluid Manual:
GL-4 gear oil, SAE 75W-90 or 80W-90.
Transmission Fluid Automatic:
Dexron-III or equivalent ATF (Automatic Transmission Fluid).
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Engine Mounts:
Can wear out over time, leading to vibration and noise.
Automatic Transmission Issues:
Some models may experience harsh shifting or delayed engagement; fluid service is crucial.
Suspension Bushings:
Wear can cause rattling noises, poor handling, and premature tire wear.
Cooling System Leaks:
Radiator, hoses, and water pump can develop leaks with age.
Exhaust System Corrosion:
Can be susceptible to rust in certain climates.
📚 Vehicle History
Brand Heritage
Mazda Philosophy:
Focus on driver engagement, reliable engineering, and distinctive styling.
Model Evolution
626 Generation:
This manual covers the GD, GV, and GE generations of the Mazda 626.
Mx-6 Platform:
The MX-6 was Mazda's sporty coupe counterpart, based on the 626 platform (DE and GE chassis).
Production
Manufacturing Locations:
Primarily Japan, with some assembly potentially occurring in other regions.
🏆 Awards & Recognition
Recognitions
Automotive Journal Awards:
Car and Driver, MotorTrend, and other publications often reviewed and sometimes awarded these models in their respective segments.
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