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Mazda 626 MX-6 1987-1991 Workshop Repair Service Manual

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This manual covers the 626 and MX-6 models manufactured between 1987 and 1991, encompassing the GD, GV, and DE chassis codes. These vehicles offered a range of body styles, including...
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Type: Car
Vendor:
Sku: 58861
Mazda 626 MX-6 1987-1991 Workshop Repair Service ManualMazda 626 MX-6 1987-1991 Workshop Repair Service ManualMazda 626 MX-6 1987-1991 Workshop Repair Service ManualMazda 626 MX-6 1987-1991 Workshop Repair Service Manual
This manual covers the 626 and MX-6 models manufactured between 1987 and 1991, encompassing the GD, GV, and DE chassis codes. These vehicles offered a range of body styles, including sedans, hatchbacks, wagons, and the sporty MX-6 coupe, powered by efficient 2.0L and 2.2L engines. Known for their driver-focused design and sporty handling, particularly the MX-6, these models represented a significant step forward in engineering and styling for their era, providing a blend of practicality and engaging performance. This workshop repair and service manual provides comprehensive guidance for maintaining and repairing your 626 or MX-6. It details general maintenance procedures, troubleshooting steps, and in-depth repair instructions for all major vehicle systems, including the engine, transmission, brakes, electrical systems, suspension, and more. With clear, step-by-step instructions, detailed diagrams, and essential technical specifications, this manual is an invaluable resource for both professional technicians and dedicated DIY enthusiasts aiming to keep their vehicle in optimal condition.
🏷️ Basic Information
Identification
Make:
Mazda
Model:
626 / MX-6
Model Variant:
GD (626 Hatchback/Sedan), GV (626 Wagon), DE (MX-6 Coupe)
Years Covered:
1987, 1988, 1989, 1990, 1991
Codes
Chassis Codes:
GD, GV, DE
👋 Introduction
Market Position
Positioning:
A comprehensive resource for owners and technicians seeking professional-level repair and maintenance information for the Mazda 626 and MX-6 models of the late 1980s and early 1990s.
Competitive Analysis
Comparison:
Equivalent to factory service manuals, offering greater detail and accessibility than generic repair guides.
Key Features
Feature 1:
All-inclusive coverage for all models, engines, and trim levels within the specified years.
Feature 2:
Detailed diagrams and photographs to aid in understanding complex procedures.
Feature 3:
Emphasis on accurate, manufacturer-provided information for reliable repairs.
Feature 4:
Digital format offers convenience, instant access, and cost savings compared to physical manuals.
📋 Manual Details
Coverage Areas
General Maintenance:
Included
Troubleshooting:
Included
Engine Service Repair:
Included
Transmission Service Repair:
Included
Brake System:
Included
Wiring Diagrams:
Included
Electrical System:
Included
Suspension:
Included
Periodic Lubrication:
Included
Steering:
Included
Cooling System:
Included
Fuel Injection Fuel System:
Included
Emission System:
Included
Heater Air Conditioning:
Included
Engine Control System:
Included
Chassis Body:
Included
Restraint System:
Included
Interior:
Included
Differential Drive:
Included
Axle:
Included
Page Count
Estimated Page Count:
Hundreds of pages (actual count not specified but described as extensive)
Manual Type
Manual Type:
Workshop Repair and Service Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
Print Quality:
Full Printable
Zoom Functionality:
Yes
Searchability:
Implied by PDF format, likely text-searchable if properly scanned
Software Requirements:
Adobe PDF Reader, WinZip
Operating System Compatibility:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive coverage including diagnostics, repair, and rebuild procedures for all engines.
Transmission:
Detailed repair and maintenance for both manual and automatic transmissions.
Braking System:
Covers hydraulic components, friction materials, parking brake, and ABS (if equipped).
Electrical System:
Includes detailed wiring diagrams, component testing, and troubleshooting for all electrical systems.
Suspension Steering:
Covers front and rear suspension components, steering gears, power steering, and alignment specifications.
Fuel System:
Details fuel injection systems (EFI), fuel pump, injectors, fuel filter, and fuel tank.
Cooling Heating Air Conditioning:
Includes radiator, water pump, thermostat, blower motor, refrigerant system, and HVAC controls.
Exhaust Emission Control:
Covers catalytic converter, oxygen sensors, and emission control devices.
Chassis Body Interior:
Includes body panel repairs, door mechanisms, interior trim, seating, and restraint systems.
Drive Axles Differential:
Covers CV joints, drive shafts, and differential units.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks, and general servicing.
Diagnostic Procedures:
Step-by-step troubleshooting guides for various systems.
Repair Procedures:
Detailed instructions for component removal, repair, and reinstallation.
Disassembly Assembly:
Complete breakdown and reassembly of major vehicle components.
Lubrication Schedules:
Recommended lubrication points and intervals.
Specifications Data:
Torque values, clearances, fluid capacities, and other critical technical data.
Electrical Troubleshooting:
Diagnosis of electrical faults using wiring diagrams and testing methods.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from basic maintenance to in-depth engine and transmission overhauls, comparable to factory service manuals.
Target Audience:
Professional technicians and experienced DIY mechanics.
Information Format:
Step-by-step instructions, detailed illustrations, diagrams, and photographs.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Ability:
Printable
Image Clarity:
High-resolution (implied by 'Professional Quality' and detailed illustrations)
Binding Type
Binding Type:
Digital (PDF Download) - No physical binding
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.0L FE I4, 2.2L F2 FE-DOHC I4 (Turbo/Naturally Aspirated)
Performance
2.0L Fe (Est.):
Horsepower: ~105-110 hp, Torque: ~120-125 lb-ft
2.2L F2 Na (Est.):
Horsepower: ~115-130 hp, Torque: ~135-145 lb-ft
2.2L F2 Turbo (Est.):
Horsepower: ~145-160 hp, Torque: ~170-185 lb-ft
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) for most models. Carbureted options may exist for certain base models or markets.
🔧 Transmission
Standard
Standard Transmission 626:
5-speed manual transmission
Standard Transmission Mx-6:
5-speed manual transmission
Optional
Optional Transmission All Models:
4-speed automatic transmission
Features
Transmission Features:
Manual clutch operation, automatic torque converter lock-up on certain models/gears.
📐 Dimensions
Exterior
Body Styles:
4-door Sedan, 5-door Hatchback, 5-door Wagon (626), 2-door Coupe (MX-6)
Weights
Curb Weight Range:
Approx. 2600 - 3100 lbs (depending on body style and engine)
🛡️ Safety Features
Ratings
Safety Standards:
Designed to meet late 1980s/early 1990s automotive safety standards. Specific NHTSA/IIHS ratings for this era may be limited or not directly comparable to modern standards.
Active Features
Active Safety:
Standard disc brakes on front, drum or disc on rear depending on model/trim. Optional Anti-lock Braking System (ABS) available on some higher trims.
Passive Features
Passive Safety:
Seat belts (manual lap and shoulder belts), reinforced body structure. Airbags were not standard in this era, and may not be present on all models.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player. Optional CD player on higher trims. Speaker configurations varied by trim level.
Driver Assistance
Driver Assistance Features:
Limited by era. ABS was an option. Cruise control was common on higher trims. Power steering was standard or optional depending on model.
Connectivity
Connectivity Features:
None (analog systems typical for the era). Manual covers diagnostics of basic vehicle electronics.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 3-6 months, depending on driving conditions (refer to manual for specifics).
Timing Belt Replacement:
Crucial for 2.2L FE-DOHC and F2 engines. Typically around 60,000 miles or as specified in the manual. Failure can cause severe engine damage.
Fluid Specifications
Engine Oil Type:
API SG, SF or SE, SAE 5W-30 or 10W-30 (check manual for specific viscosity based on temperature).
Coolant Type:
Ethylene glycol based antifreeze/coolant, typically a 50/50 mix with distilled water.
Transmission Fluid Automatic:
Dexron II or equivalent (check manual for exact specification).
Brake Fluid Type:
DOT 3 or DOT 4 (check manual for specific recommendation).
Known Issues
Common Issue 1:
Timing belt wear and potential failure on 2.2L engines (critical maintenance item).
Common Issue 2:
Rust and corrosion, particularly in wheel wells, rocker panels, and around windows.
Common Issue 3:
Electrical gremlins, including faulty door lock actuators, power window motors, and dash warning lights.
Common Issue 4:
Wear and tear on suspension components (bushings, ball joints, tie rod ends) due to age.
Common Issue 5:
Oil leaks from engine seals (e.g., valve cover gasket, oil pan gasket).
📚 Vehicle History
Brand Heritage
Mazda Focus:
Mazda's reputation for sporty handling and driver-focused design, particularly with the MX-6 coupe.
Model Evolution
Generation Transition:
This generation (GD/GV/DE) represented a significant styling and engineering update from the previous generation, offering more refined powertrains and a more aerodynamic design, especially for the MX-6.
Production
Manufacturing Locations:
Primarily Japan. Some models may have had assembly in other regions.
🏆 Awards & Recognition
Recognitions
Model Reputation:
The Mazda 626 and MX-6 were generally well-regarded for their front-wheel-drive dynamics and often sporty driving feel, especially the MX-6 with its distinctive styling. They were strong contenders in the mid-size segment.
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