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Mazda 626 MX-6 1987-1991 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: 626 / MX-6 Model Variant: GD (626), GE (MX-6) Years Covered: 1987, 1988, 1989, 1990, 1991 Codes Chassis Codes: GD (FWD), GV (4WD...
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Type: Car
Vendor:
Sku: 14587
Mazda 626 MX-6 1987-1991 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
626 / MX-6
Model Variant:
GD (626), GE (MX-6)
Years Covered:
1987, 1988, 1989, 1990, 1991
Codes
Chassis Codes:
GD (FWD), GV (4WD Wagon), GE (MX-6)
👋 Introduction
Market Position
Target Audience:
Do-it-yourself enthusiasts and experienced mechanics.
Competitive Analysis
Value Proposition:
An inexpensive way to keep your vehicle in proper working order compared to dealership service costs.
Key Features
Instruction Format:
Numbered step-by-step instructions with detailed substeps.
Visual Aids:
Hundreds of photos, illustrations, and enlarged inset diagrams.
Critical Information:
Notes, cautions, and warnings throughout each chapter.
Navigation:
Numbered table of contents for quick information retrieval.
📋 Manual Details
Coverage Areas
General Coverage:
Complete factory service and repair for all styles.
Page Count
Estimated Page Count:
Hundreds of pages (exact number not specified, but described as comprehensive).
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Service:
Detailed procedures for engine repair and overhaul.
Transmission Service:
Covers both manual and automatic transmission service and repair.
Brake System:
Comprehensive coverage of brake system components and service.
Electrical System:
Detailed troubleshooting and repair for the entire electrical system.
Wiring Diagrams:
Includes detailed wiring diagrams for ease of diagnosis.
Suspension:
Service and repair procedures for suspension components.
Steering:
Coverage of the steering system and its components.
Cooling System:
Detailed information on the cooling system.
Fuel System:
Includes fuel injection and general fuel system service.
Emission System:
Covers emission control systems and related diagnostics.
HVAC:
Heater and Air Conditioning system service.
Engine Control System:
Diagnostics and repair for the engine control unit and related systems.
Chassis Body:
Information on chassis and body repairs.
Restraint System:
Coverage of safety restraint systems.
Interior Trim:
Details on interior components and repairs.
Differential Drive:
Service for drivetrain and differential components.
Axle Shafts:
Repair and replacement of axle shafts.
Procedures Included
Maintenance:
General maintenance procedures and schedules.
Troubleshooting:
Extensive troubleshooting guides for common and complex issues.
Repair Procedures:
Step-by-step repair instructions based on complete disassembly.
Diagnostics:
Diagnostic procedures for all major vehicle systems.
Lubrication:
Periodic lubrication points and specifications.
Technical Depth
Depth:
In-depth, professional quality, covering everything from basic maintenance to complete rebuilds.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Printable without restriction, either in whole or in part.
Binding Type
Binding:
Digital Download (printable)
Paper Type
Digital Delivery:
Instant download link provided post-payment.
Software Requirements
Reader Requirement:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Options 626:
2.0L I4 (FE), 2.2L I4 (F2), 2.0L V6 (J5) for 626 models.
Engine Options Mx6:
2.2L Turbo I4 (F2T), 2.5L V6 (KL-DE) for MX-6 models.
Performance
Turbocharged Variants:
Includes information on the powerful 2.2L Turbo engine found in some MX-6 models (F2T).
Fuel System
Injection Type:
Electronic Fuel Injection (EFI) covered extensively.
🔧 Transmission
Standard
Standard Transmission:
Manual transmissions (e.g., 5-speed) were common.
Optional
Optional Transmission:
Automatic transmissions (e.g., 4-speed) were available.
Features
Drivetrain Options:
Front-Wheel Drive (FWD) and All-Wheel Drive (4WD) were available (GV chassis).
📐 Dimensions
Exterior
Body Styles:
Sedan, Coupe (MX-6), Hatchback (626), Wagon (Capella/626 Wagon).
Weights
Curb Weight Range:
Approximately 2500-3100 lbs depending on model and configuration.
🛡️ Safety Features
Ratings
Crash Test Data:
While specific ratings for this era are less standardized, the manual will cover passive safety systems like seatbelts and airbag diagnostics if equipped.
Passive Features
Restraint Systems:
Details on seat belt operation, adjustment, and potential issues.
💡 Technology Features
Infotainment
Audio Systems:
Factory radio/cassette player, with speaker system details covered in the electrical section.
Driver Assistance
Active Safety:
Limited to ABS on some higher trims; manual covers ABS system operation and diagnostics.
Passive Safety:
Seatbelts, body structure design, and potential (later optional) airbag systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 6 months, depending on driving conditions and oil type.
Transmission Fluid Interval:
Manual transmission fluid typically every 30,000-60,000 miles; Automatic transmission fluid checks more frequently, with changes recommended around 60,000-100,000 miles.
Fluid Specifications
Engine Oil Type:
Refer to manual for specific viscosity (e.g., 5W-30, 10W-30) and API service classification.
Coolant Type:
Ethylene glycol based coolant, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Wear Items:
CV joints, exhaust systems, suspension bushings, cooling system components (radiator, hoses), fuel injectors, and fuel pumps can be common wear items.
Engine Specific:
Early Mazda 4-cylinder engines sometimes had issues with oil consumption or head gasket leaks if not maintained.
Turbo Specific:
Turbocharged models require meticulous maintenance to ensure longevity of the turbocharger unit.
📚 Vehicle History
Brand Heritage
Mazda Philosophy:
Mazda is known for its sporty driving dynamics and innovative engineering, often referred to as Jinba Ittai (horse and rider as one).
Model Evolution
Generation Gd:
The GD generation 626 (1983-1987) was a significant step, followed by the GE generation for the 626 and the MX-6 coupe (1987-1992).
Generation Ge Mx6:
The GE generation 626 and the MX-6 shared platforms and technologies, with the MX-6 offering a more performance-oriented, coupe-specific design.
Production
Manufacturing Locations:
Primarily produced in Japan, with potential assembly in other global locations.
🏆 Awards & Recognition
Recognitions
Model Reputation:
The 626 and MX-6 were generally well-regarded for their styling, handling, and value in their respective market segments.
Certifications
Manual Quality:
Described as 'complete official full factory service repair manual,' indicating a high level of authenticity and detail.
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