Mazda 626 Station Wagon 1999 Full Service Repair Manual

Regular price: $16.99
Sale price: $16.99
Regular price
Unit price: per

🏷️ Basic Information Identification Make: Mazda Model: 626 Year: 1999 Body Style: Station Wagon Codes Chassis Code: GF/GW 👋 Introduction Market Position Vehicle Segment: Mid-size station wagon. Target Audience: Families...

26 people are viewing this right now

Type: Car

Vendor:

Sku: 80609

Tags: 1999 626 Station Wagon Car Cars Mazda Misc

Product variants

Description

🏷️ Basic Information

Identification

Make:

Mazda

Model:

Year:

Body Style:

Station Wagon

Codes

Chassis Code:

GF/GW

👋 Introduction

Market Position

Vehicle Segment:

Mid-size station wagon.

Target Audience:

Families seeking practicality, value, and reliability in a versatile vehicle.

Competitive Analysis

Key Competitors:

Toyota Camry Wagon, Honda Accord Wagon, Subaru Legacy Wagon, Ford Taurus Wagon.

Key Features

Vehicle Strengths:

Spacious cargo area, comfortable ride, reliable engines, good fuel economy for its class, sporty handling characteristics for a wagon.

Manual Value Proposition:

Empowers owners and independent repair shops with the detailed knowledge required for expert maintenance and repair, saving time and money.

📋 Manual Details

Coverage Areas

Manual Type:

Full Service Repair Manual

Language:

English

Format:

PDF Download

Page Count

Estimated Page Count:

Over 1500 pages (typical for comprehensive factory service manuals of this era)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine overhaul, disassembly, assembly, timing belt, seals, gaskets, lubrication system, cooling system, fuel delivery, emissions control.

Engine Performance:

Ignition system, fuel injection system (MPI), sensor diagnostics, engine control unit (ECU) operations, performance tuning basics.

Transmission Manual:

Disassembly, assembly, repair, clutch system, gearshift linkage, fluid specifications and replacement.

Transmission Automatic:

Overhaul procedures, torque converter, valve body, electronic control, fluid specifications and replacement, common faults.

Drivetrain:

Front-wheel drive axle shafts, CV joints, differential, driveshaft, wheel bearings.

Suspension:

Front and rear suspension components, springs, shock absorbers, control arms, bushings, alignment specifications.

Steering:

Power steering system, steering rack, pump, hoses, steering column, universal joints, alignment.

Brakes:

Front and rear disc brake systems, brake pads, rotors, calipers, master cylinder, brake lines, ABS system operation and troubleshooting, parking brake.

Electrical System:

Battery, charging system (alternator, starter), lighting system (headlights, taillights, interior), fuses, relays, wiring diagrams.

Body And Chassis:

Body panel removal and installation, doors, hood, tailgate, bumpers, interior trim, glass replacement, corrosion protection.

HVAC System:

Air conditioning system (refrigerant, compressor, condenser, evaporator), heater core, blower motor, climate control controls, troubleshooting.

Comfort And Convenience:

Power windows, power locks, mirrors, seats, sunroof (if equipped), wipers, horn.

Procedures Included

Routine Maintenance:

Oil and filter changes, air filter replacement, spark plug replacement, fluid level checks and top-offs, tire rotation.

Scheduled Maintenance:

Detailed maintenance schedules, timing belt replacement intervals, coolant flushes, brake fluid replacement.

Troubleshooting:

Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, common problem diagnosis.

Repair And Rebuild:

Step-by-step instructions for component removal, repair, and reinstallation for all major systems.

Component Replacement:

Instructions for replacing parts such as alternators, starters, radiators, water pumps, fuel pumps, brake master cylinders, suspension components.

Diagnostics:

Electrical system diagnostics, fuel system diagnostics, emission control system diagnostics, use of diagnostic tools.

Technical Depth

Depth Level:

Comprehensive (from basic maintenance to complete engine and transmission rebuilds).

Diagrams And Illustrations:

Detailed exploded views, wiring diagrams, schematic diagrams, torque specifications for fasteners.

Special Tools:

Identification of and procedures for using specialized tools required for certain repairs.

📊 Manual Specifications

File Format

File Type:

Portable Document Format (PDF)

Searchability:

Likely text-searchable, allowing for quick navigation to specific topics.

Print Quality

Print Readability:

Designed for clarity, with high-resolution images and diagrams suitable for printing.

Binding Type

Binding:

N/A (PDF Download)

Paper Type

Paper:

N/A (PDF Download)

⚙️ Engine Specifications

Primary Engine

Engine Code Common:

FS-DE (2.0L), KF-ZE (2.5L V6)

Displacement 2.0L:

1995 cc (121.7 cu. in.)

Configuration 2.0L:

Inline 4-cylinder, DOHC, 16 valves

Bore X Stroke 2.0L:

83.0 mm x 92.0 mm

Compression Ratio 2.0L:

9.0:1

Horsepower 2.0L Est:

120-130 hp @ 5500-6000 rpm

Torque 2.0L Est:

130-135 lb-ft @ 4000-4500 rpm

Displacement 2.5L V6:

2490 cc (151.9 cu. in.)

Configuration 2.5L V6:

V6, DOHC, 24 valves

Bore X Stroke 2.5L V6:

77.0 mm x 82.0 mm

Compression Ratio 2.5L V6:

9.5:1

Horsepower 2.5L V6 Est:

165-170 hp @ 6000-6500 rpm

Torque 2.5L V6 Est:

155-160 lb-ft @ 5000-5500 rpm

Performance

Redline 2.0L:

Approx. 6500 rpm

Redline 2.5L V6:

Approx. 6700 rpm

Fuel System

Fuel Delivery:

Electronic Multi-Point Fuel Injection (MPI)

Recommended Fuel:

87 Octane Unleaded Gasoline (check owner's manual for specific requirements)

Fuel Tank Capacity:

Approximately 15.1 US gallons (57 Liters)

🔧 Transmission

Standard

Transmission Type Common:

5-speed Manual Transmission (5MT)

Optional

Transmission Type Optional:

4-speed Automatic Transmission (4AT)

Features

Automatic Transmission Modes:

Often includes 'Power' and 'Economy' modes for different driving styles.

Manual Transmission Clutch:

Hydraulic clutch system.

Fluid Specifications

Manual Transmission Fluid:

API GL-4, SAE 75W-90 (check manual for exact spec)

Automatic Transmission Fluid:

Mazda ATF JWS 3314 or equivalent DEXRON-III compatible fluid (crucial to use correct fluid).

📐 Dimensions

Exterior

Length:

Approx. 4710 mm (185.4 in.)

Width:

Approx. 1750 mm (68.9 in.)

Height:

Approx. 1470 mm (57.9 in.)

Wheelbase:

Approx. 2670 mm (105.1 in.)

Front Track:

Approx. 1490 mm (58.7 in.)

Rear Track:

Approx. 1480 mm (58.3 in.)

Ground Clearance:

Approx. 150 mm (5.9 in.)

Cargo

Cargo Volume Seats Up:

Highly variable, but significant capacity for a wagon of its era.

Cargo Volume Seats Down:

Substantial, allowing for large items to be carried. Precise cubic footage typically available in the manual.

Weights

Curb Weight Est:

1350 - 1500 kg (2976 - 3307 lbs) depending on engine and transmission.

Gross Vehicle Weight Rating Gvwr:

Check vehicle's door jamb sticker or manual for precise rating.

Towing Capacity:

Typically not rated for heavy towing in most markets; consult local regulations and manual.

🛡️ Safety Features

Ratings

NHTSA Ratings 1999:

Specific NHTSA ratings for this model year and body style may vary; generally considered safe for its time. Consult official NHTSA archives if available.

IIHS Ratings 1999:

Specific IIHS ratings for this model year and body style may vary. Consult official IIHS archives if available.

Active Features

Anti-lock Braking System (ABS) often standard or optional on higher trims.

Traction Control:

Traction Control System (TCS) may be available on select models/trims.

Passive Features

Airbags:

Driver and front passenger airbags.

Seatbelts:

Three-point seatbelts for all occupants, with pretensioners for front seats.

Child Seat Anchors:

LATCH/ISOFIX system not standard in this era; likely relies on seatbelt installation for child seats.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with cassette player. CD player optional on higher trims or as an aftermarket addition.

Speaker Configuration:

Typically 4 or 6 speakers (front doors, rear doors/panels).

Driver Assistance

Cruise Control:

Available on most models, a common convenience feature for highway driving.

Anti Theft System:

Basic factory alarm or immobilizer system may be present on some trims.

Connectivity

Auxiliary Inputs:

No factory auxiliary audio inputs. Aftermarket solutions (e.g., FM transmitters, CD changers with aux adapters) would be required.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000-7,500 miles or 6-12 months, whichever comes first (refer to manual for exact mileage and oil type).

Engine Oil Filter Replacement:

With every oil change.

Air Filter Replacement:

Every 15,000-30,000 miles or as needed, inspect at oil changes.

Spark Plug Replacement:

Approximately every 30,000-60,000 miles depending on plug type (standard vs. platinum).

Timing Belt Replacement:

Crucial interval: typically every 60,000-90,000 miles or 5-7 years. Failure can cause severe engine damage.

Coolant Flush:

Every 30,000-60,000 miles or 2-4 years.

Brake Fluid Flush:

Every 2-3 years or 30,000 miles, as brake fluid absorbs moisture.

Fluid Specifications

Engine Oil Type:

Typically SAE 5W-30 or 10W-30 API SG or SH, with 5W-30 recommended for cold climates. Refer to manual.

Engine Oil Capacity:

Approx. 3.9 - 4.3 US quarts (3.7 - 4.1 Liters) with filter change.

Coolant Type:

Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Mazda green coolant or equivalent.

Power Steering Fluid:

Dexron II or Dexron III ATF (check manual).

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Known Issues

Engine Mounts:

Can degrade over time, leading to vibration, especially at idle or during acceleration.

Automatic Transmission:

Some units may experience harsh shifting or torque converter shudder, often related to fluid degradation or electronic control issues.

Alternator Failure:

Alternators can be a point of failure; symptoms include battery warning light and electrical system issues.

Cv Joint Boots:

Torn CV joint boots can lead to premature wear and failure of the CV joints, causing clicking noises during turns.

Heater Control Valve:

The heater control valve can leak or seize, affecting heating performance.

Exhaust System:

Rust and corrosion can affect exhaust components over time, especially in regions with harsh winters.

📚 Vehicle History

Brand Heritage

Mazda Philosophy:

Mazda's reputation for building driver-focused vehicles with good value and innovative engineering.

Model Evolution

Mazda 626 Generations:

The 1999 model represents the fifth generation (GF/GW) of the Mazda 626, which ran from 1997 to 2002. This generation saw a significant redesign.

Station Wagon Variants:

The station wagon variant, known as the GW chassis, offered increased practicality over the sedan and coupe versions.

Production

Manufacturing Locations:

Primarily manufactured in Japan. Some assembly may have occurred in other global locations.

Production Period Fifth Gen:

1997-2002

🏆 Awards & Recognition

Recognitions

Car And Driver 10 Best:

The Mazda 626 line has historically been a frequent contender on Car and Driver's 10 Best lists in earlier generations, showcasing its enduring appeal and quality.

Ratings

Consumer Reports:

Consumer Reports typically rated the Mazda 626 favorably for reliability and driving dynamics during its production run.

Certifications

Manufacturer Recommendation:

This manual is directly recommended by Mazda for authorized service and repair procedures, ensuring factory-level accuracy.