Segment:
Mid-size Station Wagon / Family Car
Key Selling Points:
Reliability, practicality, fuel efficiency, engaging driving dynamics (for its class).
Competitors:
Toyota Camry Wagon, Honda Accord Wagon, Subaru Legacy Outback, Ford Mondeo Wagon, Volkswagen Passat Wagon.
Vehicle Highlights:
Spacious cargo area, comfortable ride, durable powertrain, intuitive interior layout.
Engine Mechanical:
Complete engine overhaul, including disassembly, inspection, repair, and reassembly procedures for all engine variants.
Engine Performance:
Ignition system, fuel injection system (EFI), emissions control systems, cooling system, lubrication system.
Transmission Manual:
Repair and overhaul procedures for manual transmissions, clutch system, and driveline components.
Transmission Automatic:
Repair and overhaul procedures for automatic transmissions, including hydraulic control systems and torque converters.
Suspension:
Front and rear suspension components, alignment procedures, shock absorbers, struts, control arms, bushings.
Steering:
Power steering system, steering gear, steering column, tie rods, linkages, troubleshooting.
Brakes:
Front and rear brake systems (disc and drum), ABS (Anti-lock Braking System) operation and diagnosis, hydraulic system, parking brake.
Electrical System:
Complete wiring diagrams, charging system (alternator, battery), starting system (starter motor), lighting, horn, wipers, power accessories.
Body And Chassis:
Body panels, doors, hinges, latches, windows, interior trim, chassis components, rust prevention.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis, refrigerant handling, component replacement.
Emissions:
Emissions control systems, catalytic converter, oxygen sensors, evaporative emission control (EVAP).
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement, belt inspection and replacement.
Troubleshooting:
Diagnostic charts and symptom-based troubleshooting guides for common and complex issues across all systems.
Repair Overhaul:
Detailed step-by-step instructions for component removal, repair, and reinstallation for major mechanical and electrical parts.
Diagnostics:
Procedures for diagnosing electrical faults using wiring diagrams, testing sensors and actuators, and interpreting diagnostic trouble codes (DTCs).
Specifications:
Torque specifications for all fasteners, engine timing procedures, electrical component specifications.
Wheel Alignment:
Front and rear wheel alignment procedures, including caster, camber, and toe adjustments.
Brake Service:
Brake pad and shoe replacement, rotor and drum resurfacing/replacement, brake fluid bleeding.
Cooling System Service:
Coolant replacement, radiator and hose inspection and replacement, thermostat diagnosis.
Fuel System Service:
Fuel injector cleaning, fuel filter replacement, fuel pump diagnosis.
Depth:
Comprehensive coverage from basic scheduled maintenance to complete engine and transmission rebuilds, including advanced diagnostics.
Engine Code 1:
FS-DE (2.0L DOHC I4)
Engine Code 2:
KL-ZE (2.5L DOHC V6 - often for specific markets/trims, check manual for exact coverage)
2.0L Horsepower:
Approx. 118-130 hp (depending on market and exact engine variant)
2.0L Torque:
Approx. 128-136 lb-ft (depending on market and exact engine variant)
2.5L Horsepower:
Approx. 168 hp (for KL-ZE)
2.5L Torque:
Approx. 163 lb-ft (for KL-ZE)
System Type:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (91 RON or higher recommended)
Layout:
Inline 4-cylinder (FS-DE) or V-6 (KL-ZE)
Oil Change:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first.
Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed.
Spark Plugs:
Replace every 60,000 miles (96,000 km) (standard NGK plugs).
Coolant Replacement:
Every 30,000 miles (48,000 km) or 2 years.
Engine Oil:
API SG or SH, SAE 5W-30 or 10W-30 (check manual for specific viscosity based on climate).
Transmission Fluid Manual:
API GL-4, SAE 75W-90 synthetic gear oil.
Transmission Fluid Automatic:
Dexron III / Mercon compatible ATF.
Coolant:
Mazda Genuine Long Life Coolant or equivalent (50/50 mix with distilled water).
Engine:
Oil leaks from valve cover gasket and oil pan, potential head gasket issues on high-mileage engines, timing belt replacement interval crucial.
Transmission:
Automatic transmission shifting issues, clutch wear on manual transmissions.
Suspension:
Worn bushings (control arm, sway bar), premature strut/shock absorber failure.
Electrical:
Alternator failure, power window regulator issues, mass airflow sensor (MAF) problems.
Body:
Rust around wheel arches, rocker panels, and tailgate.
Mazda Philosophy:
Jinba Ittai - horse and rider as one; focus on driving pleasure and driver connection.
Generation Introduction:
The GF generation Mazda 626 (Capella) was introduced in 1991. The Station Wagon variant, codenamed GV, was part of this generation.
Facelift:
The GV Station Wagon received a facelift for the 1997 model year, aligning it with the updated sedan/hatchback and covering the specified product years.
Production Period:
1991-1997 (for the GV platform, with the later years being the facelifted versions).
Manufacturing Locations:
Primarily Japan (Hiroshima), and potentially other global Mazda assembly plants.
