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Mazda CX-5 CX5 KE Series 2012-2014 Workshop Repair Manual
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🏷️ Basic Information Identification Make: Mazda Model: CX-5 Generation: KE Series Model Years: 2012-2014 Codes Chassis Code: KE 👋 Introduction Market Position Positioning: The Mazda CX-5 (KE Series) entered the...
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🏷️ Basic Information
Identification
Make:
Mazda
Model:
CX-5
Generation:
KE Series
Model Years:
2012-2014
Codes
Chassis Code:
KE
👋 Introduction
Market Position
Positioning:
The Mazda CX-5 (KE Series) entered the compact SUV market as a stylish and driver-focused alternative, emphasizing Jinba Ittai (horse and rider as one) driving dynamics.
Competitive Analysis
Competitors:
Competed against strong players like the Honda CR-V, Toyota RAV4, Ford Escape, Nissan Rogue, and Subaru Forester.
Key Features
Driving Dynamics:
Renowned for its engaging handling and responsive steering, setting it apart from many competitors.
Skyactiv Technology:
Introduced Mazda's Skyactiv technology, focusing on optimized engine efficiency, chassis design, and transmissions for improved performance and fuel economy.
Design:
Kodo design language emphasized flowing lines and a sporty, premium aesthetic.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service and Repair
Additional Coverage:
Owner's Manual, Smart Start Guide, Maintenance & Care, Wiring Diagrams, Homelink, Remote Start, Navigation
Page Count
Total Pages:
6000+
Manual Type
Type:
Comprehensive Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed rebuild and repair procedures for the Skyactiv-G engine.
Engine Control System:
ECM diagnosis, sensor and actuator testing, component replacement.
Fuel System:
Fuel pump, injectors, pressure regulator, fuel lines, and tank servicing.
Ignition System:
Spark plugs, coils, ignition timing, and related electrical components.
Cooling System:
Radiator, coolant, thermostat, water pump, and fan diagnostics.
Lubrication System:
Oil pump, oil filter, oil pan, and lubrication passages.
Exhaust System:
Catalytic converter, mufflers, exhaust pipes, and oxygen sensors.
Intake Air System:
Air filter, intake manifold, throttle body, and mass airflow sensor.
Transmission Automatic:
FW6A-EL and FW6AX-EL: Overhaul, component testing, valve body diagnostics, hydraulic control.
Transmission Manual:
C66M-R: Clutch, gearbox overhaul, shifter mechanism, and related components.
Brake System:
Front and rear brakes, ABS, EBD, DSC, hydraulic lines, and brake fluid.
Suspension System:
Front and rear suspension components, shock absorbers, springs, control arms, and bushings.
Steering System:
Power steering pump, rack and pinion, steering column, and electronic power steering (if applicable).
Driveshaft Axle:
Front and rear driveshafts, CV joints, and axle shafts.
Body Panels:
Body structure, panels, mounting, and alignment.
Doors Liftgate:
Door mechanisms, hinges, locks, windows, and liftgate operation.
Glass Windows Mirrors:
Windshield, side glass, rear glass, and mirror replacement and adjustment.
Heating Ventilation Air Conditioning:
HVAC system, A/C compressor, evaporator, condenser, blower motor, and controls.
Lighting System:
Headlights, taillights, interior lighting, bulb replacement, and wiring.
Wiper Washer System:
Wiper motor, blades, washer pump, fluid reservoir, and nozzles.
Audio Visual System:
Infotainment system, speakers, and related components.
Instrument Cluster Instrumentation Driver Info:
Dashboard gauges, warning lights, information displays, and sensor inputs.
Air Bag Restraint System:
Airbag modules, SRS control unit, seat belts, and related safety systems.
Security Locks Immobolizer Keyless Entry:
Central locking, alarm system, immobilizer, and keyless entry operation.
Multiplex Communication System:
CAN bus communication, network diagnostics, and module integration.
Charging System:
Alternator, battery, voltage regulator, and starting system components.
Cruise Control System:
Adaptive cruise control (if equipped) and standard cruise control system.
Emission System:
PCV system, evaporative emission control (EVAP), and emissions-related diagnostics.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, and inspections.
Troubleshooting:
Symptom-based troubleshooting, diagnostic trouble codes (DTCs), and fault finding.
Repair:
Step-by-step repair procedures for all major vehicle systems and components.
Rebuild:
Complete engine and transmission overhaul procedures.
Installation:
Component installation and replacement instructions.
Diagnostics:
On-board diagnostics (OBD-II), electrical system testing, and component testing.
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and advanced DIY mechanics.
Detail Level:
Detailed step-by-step instructions with pictures, diagrams, and exploded views.
📊 Manual Specifications
File Format
Quality:
High-resolution PDF, fully printable.
Print Quality
Printability:
Fully printable (selected pages or entire manual).
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code And Type:
PY-VPS (2.0L Skyactiv-G, Inline-4, DOHC, VVT)
Performance
Horsepower Estimate:
Approximately 160-165 hp (varies slightly by market and specific calibration)
Torque Estimate:
Approximately 145-150 lb-ft (varies slightly by market and specific calibration)
Fuel System
Injection Type:
Direct Injection (Skyactiv-G)
Technical Features
Compression Ratio:
High compression ratio for improved efficiency (e.g., 13.0:1 for some configurations)
Valve Timing:
Variable Valve Timing (VVT)
🔧 Transmission
Standard
Manual Transmission:
C66M-R (6-speed Manual)
Optional
Automatic Transmission:
FW6A-EL / FW6AX-EL (6-speed Automatic)
Features
Automatic Features:
Sport mode, paddle shifters (on some trims), and adaptive shifting logic.
📐 Dimensions
Exterior
Length:
Approx. 171.7 inches (4360 mm)
Width:
Approx. 72.4 inches (1840 mm)
Height:
Approx. 65.2 inches (1655 mm)
Wheelbase:
Approx. 106.3 inches (2700 mm)
Weights
Curb Weight Estimate:
Approx. 3,400 - 3,600 lbs (1540 - 1630 kg), depending on drivetrain and trim.
🛡️ Safety Features
Ratings
IIHS Top Safety Pick:
Awarded IIHS Top Safety Pick in 2013 and 2014.
NHTSA Overall Rating:
Achieved high ratings in NHTSA crash testing for its generation.
Active Features
Dsc:
Dynamic Stability Control (DSC) and Traction Control System (TCS) standard.
ABS:
Anti-lock Braking System (ABS) with Electronic Brakeforce Distribution (EBD) and Brake Assist (BA).
Passive Features
Airbags:
Front airbags, front side-impact airbags, and side-curtain airbags.
Seat Belts:
Three-point seatbelts with pretensioners and load limiters.
💡 Technology Features
Infotainment
System Name:
Mazda Connect (introduced on later models, but basic audio/display systems present in these years).
Features:
Audio system with CD player, USB, and auxiliary inputs. Higher trims may include touch screen display and Bluetooth connectivity.
Driver Assistance
Availability:
Features like Blind Spot Monitoring (BSM), Rear Cross Traffic Alert (RCTA), and Smart City Brake Support (SCBS) were optional on higher trims.
Connectivity
Bluetooth:
Available for hands-free calling and audio streaming on equipped models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions and oil used (refer to Owner's Manual for specifics).
Air Filter Replacement:
Recommended every 30,000-45,000 miles (48,000-72,000 km) or as needed based on inspection.
Cabin Filter Replacement:
Recommended every 15,000-20,000 miles (24,000-32,000 km) or annually.
Fluid Specifications
Engine Oil Type:
Refer to manual for specific viscosity grade (e.g., 0W-20 is common for Skyactiv-G) and API certification.
Engine Oil Capacity:
Approx. 4.8 US quarts (4.5 liters) for the 2.0L Skyactiv-G.
Transmission Fluid Type Automatic:
Mazda Genuine ATF FZ (or equivalent specified by Mazda).
Transmission Fluid Capacity Automatic:
Refer to manual for specific fill capacities for drain and fill vs. overhaul.
Coolant Type:
Mazda FL22 Engine Coolant (Long Life, Pre-diluted).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Carbon Buildup:
Direct-injection engines can be prone to carbon buildup on intake valves; manual provides cleaning procedures.
Transmission Shifting:
Some reports of occasional rough shifting; manual addresses diagnostic and repair procedures for the automatic transmission.
📚 Vehicle History
Brand Heritage
Mazda Philosophy:
Mazda's commitment to driving enjoyment ('Zoom-Zoom') and innovative engineering.
Model Evolution
Cx-5 Debut:
First generation (KE) debuted in late 2011 for the 2012 model year, marking Mazda's entry into the compact crossover segment with a distinct identity.
Mid Cycle Refresh:
While this manual covers the initial KE series, a facelift occurred for the 2015 model year (KF series) with significant updates.
Production
Manufacturing Locations:
Primarily manufactured in Japan (Hofu) and later in Malaysia and Thailand.
🏆 Awards & Recognition
Recognitions
IIHS Award:
Insurance Institute for Highway Safety (IIHS) Top Safety Pick for 2013 and 2014.