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Mazda 3 2010 2.0 L I4 petrol Workshop Service Repair Manual

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Basic Information Identification Make: Mazda Model: Mazda3 Year: 2010 Engine Variant: 2.0 L I4 Petrol Codes Engine Code Primary: LF-VDS Chassis Code Primary: BK Introduction Market Position Segment: Compact Car...
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Sku: 63775
Mazda 3 2010 2.0 L I4 petrol Workshop Service Repair Manual
Basic Information
Identification
Make: Mazda
Model: Mazda3
Year: 2010
Engine Variant: 2.0 L I4 Petrol
Codes
Engine Code Primary: LF-VDS
Chassis Code Primary: BK
Introduction
Market Position
Segment: Compact Car / Sporty Compact
Description: The Mazda3 (also known as Mazda Axela in Japan and other markets) is known for its sporty driving dynamics, stylish design, and premium interior feel within its class.
Competitive Analysis
Key Competitors 2010: Honda Civic, Toyota Corolla, Ford Focus, Volkswagen Golf, Subaru Impreza
Key Features
Driving Dynamics: Mazda's 'Zoom-Zoom' philosophy emphasizes responsive handling and engaging driving experience.
Design Language: Distinctive 'Nagare' design elements (flow, motion) present in some exterior styling cues of this generation.
Manual Details
Coverage Areas
Coverage Scope: Comprehensive Workshop Service and Repair
Page Count
Estimated Pages: 2000+
Manual Type
Type: Workshop Service Repair Manual
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Powertrain: Engine, Fuel System, Ignition System, Exhaust System, Drivetrain, Transmission (Manual & Automatic)
Chassis: Suspension (Front & Rear), Steering System, Brake System, Wheels & Tires
Electrical: Engine Control Module (ECM), Body Control Module (BCM), Lighting Systems, Instrumentation, Audio System, Power Accessories, HVAC Controls, SRS (Airbag) System
Body: Body Panel Removal & Installation, Doors, Windows, Mirrors, Seats, Interior Trim
Procedures Included
Routine Maintenance: Oil Changes, Filter Replacements, Spark Plug Replacement, Fluid Checks & Top-offs
Diagnostics Troubleshooting: On-Board Diagnostics (OBD-II), Diagnostic Trouble Codes (DTCs), Symptom-Based Troubleshooting Charts
Repair Overhaul: Engine Rebuilding, Transmission Overhaul, Brake Caliper Rebuilding, Suspension Component Replacement
Component Replacement: Alternator, Starter Motor, Radiator, Water Pump, Fuel Pump, Clutch Assembly, CV Axles
Electrical Diagnostics: Wiring Diagrams, Component Testing, Pinout Data, Sensor Diagnosis
Technical Depth
Depth: Detailed specifications, torque values, assembly procedures, diagnostic flows, and repair strategies for professional technicians.
Manual Specifications
File Format
File Type: Portable Document Format (PDF)
Searchability: Searchable text for quick information retrieval
Print Quality
Printability: High-resolution, printable pages
Binding Type
Binding Type: N/A (Digital Download)
Paper Type
Paper Type: N/A (Digital Download)
Engine Specifications
Primary Engine
Engine Code: LF-VDS
Configuration: 2.0L (1999 cc) DOHC 16-valve Inline-4 (I4) with S-VT (Sequential Valve Timing)
Performance
Horsepower: Approx. 148-155 hp (depending on market and specific calibration)
Torque: Approx. 135-140 lb-ft
Fuel System
Injection Type: Electronic Multi-Point Fuel Injection (MPI)
Fuel Requirement: Unleaded gasoline, minimum 87 octane (AKI)
Engine Management
ECU: Engine Control Unit (ECU) with integrated diagnostics
Emission Control
Catalytic Converter: Three-way catalytic converter
Transmission
Standard
Transmission Type: 5-Speed Manual (F5M-A)
Optional
Transmission Type: 5-Speed Automatic (FW5A-EL) with Active Adaptive Control
Features
Automatic Modes: Includes manual shift mode (activematic) on some automatic transmissions
Fluid Specifications
Manual Fluid Type: API GL-4 SAE 75W-90 Gear Oil (specific Mazda specification often recommended)
Automatic Fluid Type: Mazda Genuine ATF JWS3309 or equivalent
Dimensions
Exterior
Wheelbase: Approx. 2640 mm (103.9 in)
Length: Approx. 4460 mm (175.6 in)
Width: Approx. 1755 mm (69.1 in)
Height: Approx. 1470 mm (57.9 in)
Weights
Curb Weight Min: Approx. 1300 kg (2866 lbs)
Curb Weight Max: Approx. 1350 kg (2976 lbs)
Cargo
Trunk Volume: Approx. 13.1 cu ft (for sedan body style)
Safety Features
Ratings
NHTSA Front Impact: 5-Star (for the 2010 model year in many markets)
IIHS Top Safety Pick: Yes (for 2010 model)
Active Features
ABS: Anti-lock Braking System (ABS) with EBD (Electronic Brakeforce Distribution) and Brake Assist
Traction Control: Traction Control System (TCS)
Stability Control: Dynamic Stability Control (DSC) with Traction Control System (TCS)
Passive Features
Airbags: Front airbags, front side airbags, and full-length side curtain airbags
Seatbelts: 3-point ELR seat belts with pre-tensioners and load limiters
Child Anchors: LATCH (Lower Anchors and Tethers for Children) system
Technology Features
Infotainment
Audio System: Standard CD player with AM/FM radio, MP3 capability, and auxiliary input. Optional Bose premium audio system available on higher trims.
Display: Central multi-information display, often with a small LCD screen for audio and climate information. Higher trims may have a larger color display.
Driver Assistance
Cruise Control: Standard cruise control
Keyless Entry: Available keyless entry and push-button start on some trims
Connectivity
Bluetooth: Optional Bluetooth hands-free phone and audio streaming available on some trims.
Maintenance
Service Intervals
Oil Change Interval: Every 7,500 miles (12,000 km) or 6 months, whichever comes first, under normal driving conditions.
Air Filter Replacement: Every 30,000 miles (48,000 km) or as needed based on inspection.
Spark Plug Replacement: Iridium-tipped spark plugs: typically every 100,000 miles (160,000 km).
Coolant Replacement: First replacement at 100,000 miles (160,000 km), then every 50,000 miles (80,000 km) thereafter.
Fluid Specifications
Engine Oil Type: SAE 5W-20, API SN or ILSAC GF-5 certified
Engine Oil Capacity: Approx. 4.8 US quarts (4.5 liters) with filter change
Coolant Type: Mazda Genuine Long Life Coolant (FL22) or equivalent ethylene glycol-based coolant with organic acid technology (OAT)
Brake Fluid Type: DOT 3 or DOT 4 brake fluid
Known Issues
Engine Performance: Potential for carbon buildup in intake ports, especially in direct-injected engines (though the 2.0L LF-VDS is port-injected). Some owners report occasional minor oil consumption.
Suspension: Front suspension components (control arms, bushings) can wear over time, leading to clunking noises or alignment issues.
Electrical: Occasional reports of power window motor failures or issues with climate control actuators.
Body: Rust can be an issue in areas with heavy road salt usage, particularly around wheel wells and rocker panels.
Vehicle History
Brand Heritage
Mazda Heritage: Mazda has a history of producing sporty and driver-focused vehicles, often incorporating innovative rotary engine technology (though not in the Mazda3 2.0L).
Model Evolution
Generation: This 2010 model falls within the first generation (BK) of the Mazda3, produced from 2003-2009, with this specific version being a facelift or later part of the first generation, depending on regional market introduction dates for facelifts.
Facelift Details: The 2010 model typically represents a significant refresh of the first-generation platform, often including updated styling, interior refinements, and potentially powertrain enhancements.
Production
Manufacturing Locations: Primary assembly plants included Hofu, Japan, and also Flat Rock, Michigan, USA for North American markets.
Awards & Recognition
Recognitions
Iiihs Crash Test Rating: Good (Frontal Offset, Side Impact, Roof Strength)
Ratings
Consumer Reports Reliability: Generally rated as average to above average for its class.
Certifications
Emissions Certification: Meets EPA and CARB emissions standards for its model year.
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