🏷️ Basic Information

Make:

Mazda

Model:

Mazda5

Model Designation:

Mazda 5

Product Name:

Mazda5 Mazda 5 Complete Workshop Service Repair Manual 2005 2006 2007 2008 2009 2010

Product Type:

Workshop Service Repair Manual

Chassis Code:

CR19 (First Generation)

👋 Introduction

Market Position:

The Mazda5 (known as Premacy in some markets) occupied the compact multi-purpose vehicle (MPV) segment, offering a more car-like driving experience and stylish design compared to traditional minivans. It appealed to families and individuals seeking practicality and versatility in a smaller package.

Competitive Analysis:

Competed with vehicles like the Kia Rondo, Ford Focus Wagon, and various compact SUVs. Its sliding rear doors and flexible seating configurations were key differentiators. This manual provides owners and technicians with the detailed information needed to maintain and repair this specific segment vehicle.

Key Features:

Compact MPV design, sliding rear doors, available 3-row seating, practical interior space, Mazda's 'Zoom-Zoom' driving dynamics, excellent fuel efficiency for its class.

📋 Manual Details

Years Covered:

2005, 2006, 2007, 2008, 2009, 2010

Model Variants Covered:

All Models, Engines, Trim Levels, and Transmission Types

Page Count Estimate:

Varies based on specific model year and engine, but comprehensive (typically 1000+ pages)

Manual Type:

Complete Workshop Service and Repair Manual

Language:

English

Format:

Downloadable PDF

📖 Manual Coverage

Engine Mechanical:

Engine removal and installation, cylinder head and valve train, engine block, crankshaft, pistons, connecting rods, timing system (belts/chains), lubrication system, cooling system, fuel system (injectors, pumps, lines), emissions control system.

Engine Electrical:

Ignition system, starter system, charging system, engine control module (ECM) diagnostics, wiring diagrams, sensors (crankshaft position, camshaft position, MAP, etc.).

Transmission:

Automatic transmission service and repair (fluid changes, internal component inspection/replacement), manual transmission service and repair (clutch, gearbox), transmission control module (TCM) diagnostics, shift control mechanisms.

Drivetrain:

Front-wheel drive (FWD) system, axles, CV joints, differentials, wheel bearings.

Suspension:

Front and rear suspension components (struts, shocks, springs, control arms, bushings), alignment specifications, troubleshooting.

Steering:

Power steering system (pump, rack, hoses), steering column, steering wheel, tie rod ends, troubleshooting.

Brakes:

Front and rear disc brakes, brake pads, rotors, calipers, brake lines, master cylinder, ABS system diagnostics and components, parking brake.

Electrical System:

Battery, charging system, starter, lighting (headlights, taillights, interior), power windows, power locks, mirrors, wiper system, horn, fuses, relays, body control module (BCM).

HVAC:

Air conditioning system (compressor, condenser, evaporator, refrigerant, charging), heating system, climate control panel, blower motor, ducting.

Body Interior:

Door panels, seat removal and installation, dashboard, headliner, carpeting, interior trim components, body panel removal and installation, door hardware, latch mechanisms.

Body Exterior:

Bumpers, fenders, hood, liftgate, doors, body seals, glass replacement (windshield, side windows, rear glass), exterior trim.

Chassis And Frame:

Frame components, underbody protection, rust prevention and repair.

Safety Systems:

Airbag system (SRS) diagnostics and component replacement, seatbelt operation and adjustment, ABS system.

Routine Maintenance:

Oil and filter changes, air filter replacement, cabin air filter replacement, spark plug replacement, fluid level checks and top-offs (coolant, brake fluid, power steering fluid, transmission fluid), tire rotation and pressure checks.

Troubleshooting:

Step-by-step diagnostic procedures for common and uncommon issues, fault code interpretation, electrical troubleshooting charts, symptom-based troubleshooting guides.

Repair Procedures:

Detailed, illustrated instructions for component removal, overhaul, repair, and reinstallation for all major vehicle systems.

Component Replacement:

Replacement of wear items like brake pads, rotors, belts, hoses, batteries, light bulbs, and more.

Diagnostics:

ECM diagnostic codes (OBD-II), sensor testing, actuator testing, wiring harness testing.

Wiring Diagrams:

Comprehensive electrical wiring diagrams for all systems, including power distribution, grounds, and component connections.

Specifications:

Torque specifications for all fasteners, fluid capacities, electrical specifications, diagnostic parameters.

Technical Depth:

Comprehensive, covering everything from basic maintenance to complex engine and transmission overhauls, including in-depth electrical diagnostics and troubleshooting.

📊 Manual Specifications

File Format:

PDF (Portable Document Format)

Readability Software:

Adobe Acrobat Reader (free download, commonly pre-installed)

Print Quality:

High-resolution, suitable for printing individual pages or entire sections.

Binding Type:

N/A (Digital Download - user printable)

Paper Type:

N/A (Digital Download - user printable on desired paper type)

Searchability:

Text-searchable PDF for quick access to specific topics and procedures.

⚙️ Engine Specifications

Engine Code:

MZR LF-VE (2.0L DOHC I4)

Engine Displacement:

1999 cc (2.0 Liters)

Engine Layout:

Inline 4-cylinder, DOHC (Double Overhead Camshaft), 16 valves

Horsepower Peak:

Approximately 148-150 hp (varies slightly by market and year)

Torque Peak:

Approximately 135-140 lb-ft (varies slightly by market and year)

Fuel Injection:

Electronic Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Coolant Capacity Approx:

6.0 - 6.5 Liters (12.7 - 13.7 US Quarts)

Oil Capacity With Filter Approx:

4.0 - 4.5 Liters (4.2 - 4.8 US Quarts)

🔧 Transmission

Transmission Type Std:

5-speed Manual Transmission

Transmission Type Opt:

4-speed Automatic Transmission (Activematic)

Automatic Transmission Features:

Electronically controlled, adaptive shift logic, sequential shifting capability (Activematic).

Automatic Transmission Fluid Spec:

Dexron III or equivalent (verify specific year/model for exact specification)

Manual Transmission Fluid Spec:

GL-4 SAE 75W-90 (verify specific year/model for exact specification)

📐 Dimensions

Length Approx:

4505 - 4510 mm (177.4 - 177.6 inches)

Width Approx:

1745 - 1750 mm (68.7 - 68.9 inches)

Height Approx:

1590 - 1600 mm (62.6 - 63.0 inches)

Wheelbase Approx:

2670 mm (105.1 inches)

Ground Clearance Approx:

150 mm (5.9 inches)

Cargo Volume Behind 3Rd Row Approx:

337 Liters (11.9 cu ft)

Cargo Volume With 3Rd Row Folded Approx:

864 Liters (30.5 cu ft)

Cargo Volume With 2Nd And 3Rd Rows Folded Approx:

1561 Liters (55.1 cu ft)

Curb Weight Approx:

1550 - 1650 kg (3417 - 3638 lbs)

Gross Vehicle Weight Rating Approx:

2100 - 2150 kg (4630 - 4740 lbs)

🛡️ Safety Features

NHTSA Frontal Crash Rating:

Likely 4-star (typical for this era and vehicle type, specific year dependent - consult manual for exact data)

IIHS Side Crash Rating:

Likely Good (typical for this era and vehicle type, specific year dependent - consult manual for exact data)

Active Safety Features:

Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BA), Traction Control System (TCS), Dynamic Stability Control (DSC) - availability varies by trim and year.

Passive Safety Features:

Front airbags, front side-impact airbags, side-curtain airbags (optional or standard depending on trim/year), 3-point seatbelts with pretensioners, LATCH child seat anchor points.

💡 Technology Features

Infotainment Features:

Factory-installed AM/FM/CD audio system, optional MP3 playback, steering wheel audio controls (on higher trims), available auxiliary input.

Driver Assistance Features:

Rear parking sensors (optional), cruise control.

Connectivity Options:

Limited by modern standards. Typically includes Bluetooth hands-free calling (late models/optional), auxiliary audio input.

🔧 Maintenance

Oil Change Interval:

Typically every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, whichever comes first. Consult manual for exact recommendation based on driving conditions.

Air Filter Replacement Interval:

Typically every 15,000 to 30,000 miles (24,000 to 48,000 km). Inspect regularly and replace as needed.

Cabin Air Filter Replacement Interval:

Typically every 15,000 to 20,000 miles (24,000 to 32,000 km) or annually. Affects HVAC performance and air quality.

Spark Plug Replacement Interval:

Typically around 60,000 miles (96,000 km) for iridium-tipped spark plugs. Consult manual for specific type and interval.

Transmission Fluid Change Interval:

Automatic: Every 30,000 to 60,000 miles (48,000 to 96,000 km) or as specified. Manual: Inspect and change as needed, often around 60,000 miles.

Engine Oil Type And Viscosity:

SAE 5W-20 is common for many models in this range. Always confirm with the manual or oil cap.

Engine Coolant Type:

Mazda Long Life Coolant (Green) or equivalent HOAT (Hybrid Organic Acid Technology) antifreeze.

Brake Fluid Spec:

DOT 3 or DOT 4 brake fluid.

Known Issues:

Some common areas of concern can include automatic transmission hesitation or shuddering (especially in earlier models), potential for exhaust manifold cracks (less common but possible), rear power door actuator issues (if equipped with power sliding doors), and general wear items like suspension bushings and control arms due to vehicle age and mileage. This manual will detail how to diagnose and repair these.

📚 Vehicle History

Brand Heritage:

Mazda has a long history of producing engaging and reliable vehicles, often prioritizing driving dynamics ('Jinba Ittai' - horse and rider as one) across its lineup. The Mazda5 embodies this philosophy within the practical MPV segment.

Model Evolution:

The first generation Mazda5 (CR19) was launched globally in 2005, succeeding the Mazda Premacy. It introduced the unique sliding rear doors and a more angular, sporty design compared to its predecessor. This manual covers the entirety of this first-generation production run.

Production Locations:

Primarily produced at Mazda's Hofu Plant in Japan.

Production Years Generation:

2005-2010 (First Generation)

🏆 Awards & Recognition

Recognitions:

The Mazda5 often received praise for its utility, driving dynamics in the MPV segment, and distinctive styling. Specific awards for this generation may include 'Best Compact MPV' or 'Most Popular Family Car' from various automotive publications, depending on the market.