🏷️ Basic Information

Make:

Mazda

Model:

Mazda6

Model Generation:

Second Generation (GH)

Chassis Code:

GH

👋 Introduction

Segment:

Mid-size sedan, often marketed as a stylish and sporty alternative in its class.

Target Audience:

Discerning drivers seeking a blend of performance, comfort, and design; DIY enthusiasts and professional mechanics alike.

Key Competitors:

Toyota Camry, Honda Accord, Nissan Altima, Ford Fusion, Chevrolet Malibu.

Design:

Mazda's 'Nagare' design language, emphasizing flowing lines and aerodynamic efficiency.

Driving Dynamics:

Renowned for Mazda's 'Jinba Ittai' (horse and rider as one) philosophy, offering engaging handling and responsive steering.

📋 Manual Details

Years Covered:

2009, 2010, 2011, 2012, 2013

Estimated Page Count:

Extensive (typical for comprehensive workshop manuals, often 2000+ pages)

Type:

Workshop Repair Service Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine:

Detailed diagnosis, repair, overhaul procedures for all available engine variants (e.g., MZR 2.5L, MZR 3.7L V6, diesel variants if applicable in target markets).

Transmission:

Repair and maintenance for both automatic (e.g., FNR5) and manual transmissions, including clutch, torque converter, valve body, and gear set procedures.

Drivetrain:

Front-wheel drive (FWD) and all-wheel drive (AWD) systems, including CV joints, drive shafts, differentials, and hub bearing replacement.

Suspension:

Front and rear suspension components, including struts, shock absorbers, control arms, ball joints, bushings, steering knuckles, and alignment specifications.

Steering:

Power steering system diagnosis and repair, including electric power steering (EPS) components, steering rack, tie rods, and power steering fluid specifications.

Brakes:

Disc brake systems (front and rear), including rotor and pad replacement, caliper overhaul, brake fluid specifications, bleeding procedures, ABS system diagnosis, and parking brake system.

Electrical:

Complete electrical schematics, wiring diagrams, fuse and relay locations, power distribution, battery, charging system (alternator, starter), lighting systems, and accessory circuits.

Body:

Body panel removal and installation, door mechanisms, window regulators, mirrors, bumpers, exterior trim, and basic structural information.

Interior:

Dashboard removal, seat adjustment mechanisms, headliner, carpet, HVAC controls, airbag system safety precautions, and interior trim components.

HVAC:

Air conditioning system operation, refrigerant handling, compressor, condenser, evaporator, heater core, climate control unit diagnosis, and blower motor.

Safety Systems:

Airbag system components, SRS unit diagnosis, seat belt mechanisms, and safety restraint system information.

Diagnostics:

OBD-II diagnostic trouble codes (DTCs), diagnostic procedures, scan tool usage, and troubleshooting flowcharts for various systems.

Routine Maintenance:

Oil and filter changes, air filter replacement, spark plug replacement, coolant flushes, brake fluid replacement, and general inspections.

Engine Repair:

Head gasket replacement, timing belt/chain service, piston and ring replacement, valve adjustments, and engine assembly/disassembly.

Transmission Service:

Fluid changes, filter replacement, torque converter replacement, and transmission rebuild procedures.

Brake Service:

Rotor and pad replacement, caliper rebuilding, brake line replacement, and bleeding procedures.

Electrical Diagnostics:

Wiring harness repair, sensor testing, actuator testing, ECU diagnosis, and troubleshooting of common electrical faults.

Suspension And Steering Repair:

Component replacement (shocks, struts, bushings, tie rods), alignment procedures, and steering system repairs.

Bodywork And Trim:

Panel replacement, door alignment, glass replacement, and interior trim component installation/removal.

Troubleshooting Guides:

Step-by-step diagnostic flowcharts for common symptoms and issues across all major vehicle systems.

Depth:

Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls, including detailed electrical schematics and diagnostic procedures.

📊 Manual Specifications

Format:

PDF

Searchability:

Likely text-searchable PDF for efficient information retrieval.

Quality:

High-resolution scans suitable for printing and clear viewing of diagrams and text.

Binding:

N/A (Digital Download)

Type:

N/A (Digital Download)

Completeness:

Full factory-level workshop manual, likely sourced from official Mazda technical documentation.

⚙️ Engine Specifications

Engine Code Gasoline Usdm:

L3-VE (2.3L MZR I4), JY-VE (2.5L MZR I4), L3-VDT (2.3L MZR DISI Turbo - less common in 09-13 US sedan)

Engine Code Gasoline Other Markets:

MZR-CD (2.0L and 2.2L Turbo Diesel variants available in European and other markets)

Engine Displacement 2 5L:

2488 cc (151.8 cu in)

Horsepower 2 5L:

Approx. 170-173 hp @ 6000 rpm (depending on market and specific tune)

Torque 2 5L:

Approx. 167 lb-ft @ 4000 rpm (depending on market and specific tune)

Engine Block Material:

Aluminum Alloy

Cylinder Head Material:

Aluminum Alloy

Fuel Delivery:

Electronic Port Fuel Injection (PFI) or Direct Injection (GDI) on some later or specific engine variants.

0 60 Mph 2 5L:

Approx. 8.0-8.5 seconds (dependent on transmission and trim)

Fuel Type:

Unleaded gasoline (Premium recommended for optimal performance on some variants)

Fuel Tank Capacity:

Approx. 18.3 gallons (69 liters)

🔧 Transmission

Type 2 5L:

6-speed manual transmission (e.g., GFS)

Type 2 5L:

5-speed automatic transmission (e.g., FNR5, later models may have 6-speed automatic)

Automatic Features:

Activematic sequential shifting, lock-up torque converter for improved fuel economy.

Automatic Transmission Fluid:

Mazda Genuine ATF FZ, or equivalent (refer to manual for precise specification and capacity)

Manual Transmission Fluid:

Mazda Genuine API GL-4 SAE 75W-90 gear oil, or equivalent (refer to manual for precise specification and capacity)

📐 Dimensions

Length:

Approx. 190.2 inches (4831 mm)

Width:

Approx. 72.4 inches (1839 mm)

Height:

Approx. 57.7 inches (1466 mm)

Wheelbase:

Approx. 108.1 inches (2746 mm)

Trunk Volume:

Approx. 15.2 cubic feet (430 liters)

Curb Weight:

Approx. 3350-3550 lbs (1520-1610 kg), varies by trim and drivetrain.

Gross Vehicle Weight Rating:

Approx. 4500-4600 lbs (2041-2087 kg)

🛡️ Safety Features

NHTSA Overall Rating:

Generally rated highly by NHTSA, often 4 or 5 stars in various categories for the GH generation.

IIHS Rating:

Good ratings in front, side, and rear impact tests from IIHS; may have Top Safety Pick designation depending on year and equipment.

Traction Control:

Standard Electronic Traction Control System (TCS) and Dynamic Stability Control (DSC).

Brake Assist:

Standard Emergency Brake Assist (EBA) or Brake Assist System (BAS).

ABS:

Standard Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD).

Airbags:

Multi-stage front airbags, front side-impact airbags, side-curtain airbags (covering front and rear outboard occupants).

Seat Belts:

Pretensioner and load-limiter equipped front seat belts, all seating positions with 3-point seat belts.

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for CHildren) system in rear seating positions.

💡 Technology Features

Audio System:

Available Bose premium audio system, CD player, MP3 playback, auxiliary audio input. Later models may feature touchscreens and Bluetooth integration.

Navigation:

Optional factory navigation system available on higher trim levels.

Cruise Control:

Standard cruise control; adaptive cruise control (Mazda Radar Cruise Control - MRCC) may be available on select higher trims or later models in this generation.

Parking Sensors:

Optional rear parking sensors available.

Bluetooth:

Available Bluetooth hands-free phone and audio streaming, typically on mid-to-higher trims and later model years.

Usb Port:

Available USB port for media playback and device charging on some models.

🔧 Maintenance

Oil And Filter Change:

Typically every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, whichever comes first, depending on driving conditions (refer to manual for specific recommendation based on oil type).

Air Filter Replacement:

Recommended every 30,000 to 45,000 miles (48,000 to 72,000 km) or as needed based on inspection.

Spark Plug Replacement:

Typically around 60,000 to 100,000 miles (96,000 to 160,000 km) for iridium or platinum plugs, depending on engine type.

Coolant Replacement:

Initial flush at ~105,000 miles (168,000 km), then every 50,000-75,000 miles (80,000-120,000 km) or 4-5 years.

Brake Fluid Replacement:

Recommended every 2-3 years or 30,000-45,000 miles (48,000-72,000 km) due to hygroscopic nature.

Engine Oil:

API SN/SP, ILSAC GF-5/GF-6, SAE 0W-20 synthetic recommended (confirm viscosity for specific engine variant in manual).

Coolant:

Mazda Genuine Super Long Life Coolant (Blue), or equivalent ethylene glycol-based coolant with long-life additives. Mix 50/50 with distilled water.

Power Steering Fluid:

Refer to manual; typically Dexron III/VI compatible ATF or specific Mazda PS fluid.

Rust Corrosion:

Common concern for vehicles in rust-prone climates, particularly around wheel arches, rocker panels, and subframes. Regular undercarriage washing and rustproofing are advisable.

Oil Consumption:

Some MZR engines, particularly older ones or those not maintained meticulously, can exhibit increased oil consumption. Piston ring sealing can be a factor.

Transmission Issues:

The FNR5 automatic transmission, while generally reliable, can develop issues with solenoids or valve body wear if fluid is not changed regularly.

Suspension Wear:

Bushing wear, particularly in control arms and sway bar links, can lead to knocking sounds and affect handling over time.

Power Steering Pump Noise:

Electric Power Steering (EPS) systems can sometimes develop minor noises, though generally robust.

📚 Vehicle History

Mazda Philosophy:

Long history of producing driver-focused vehicles, known for innovation and 'Zoom-Zoom' driving spirit.

First Generation:

Introduced in 2002 (BK generation), replacing the Mazda Capella/626. Initially praised for styling and handling.

Second Generation Gh:

Launched for the 2008 model year (MY2009 in North America). Featured a larger platform, enhanced safety, and new powertrains. Continued the focus on driving dynamics. Available as sedan, hatchback, and wagon in global markets. US market primarily received sedan and some hatchback variants.

Manufacturing Locations:

Primarily manufactured at Mazda's Hofu plant in Japan and potentially other global facilities depending on the market.

🏆 Awards & Recognition

Car And Driver Best 10:

The Mazda6 (both BK and GH generations) has frequently appeared on Car and Driver's 10Best lists, highlighting its balance of performance, practicality, and value.

Kbb Best Family Car:

Often recognized by Kelley Blue Book for its appeal to families seeking a stylish and reliable sedan.

Consumer Reports Reliability:

Consumer Reports typically rates the Mazda6 favorably for predicted reliability, though specific model years and engine variants can have variations. The manual will help address potential issues.

Automotive Journalism Awards:

Received numerous accolades from automotive journalists worldwide for its design and driving dynamics upon its introduction.