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2006-2009 Mazda MIATA Service Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: Miata Model Generation: NC Model Chassis Code: NC1 Production Years Covered: 2006, 2007, 2008, 2009 Codes Platform Code: NC 👋 Introduction Market Position...
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Sku: 277512
2006-2009 Mazda MIATA Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
Miata
Model Generation:
NC
Model Chassis Code:
NC1
Production Years Covered:
2006, 2007, 2008, 2009
Codes
Platform Code:
NC
👋 Introduction
Market Position
Vehicle Segment:
Lightweight, affordable two-seater sports car.
Target Audience:
Enthusiasts seeking an accessible, fun-to-drive convertible with a focus on handling and driver engagement.
Competitive Analysis
Key Competitors 2006 2009:
Honda S2000, Porsche Boxster, BMW Z4, Nissan 350Z Roadster.
Value Proposition:
Exceptional handling, reliability, and driving enjoyment at a significantly lower price point than premium European competitors.
Key Features
Handling Dynamics:
Renowned for its balanced chassis, near-perfect weight distribution, and responsive steering.
Convertible Top:
Quick-release manual soft top; power-operated soft top available on higher trims.
Engine Response:
High-revving naturally aspirated engine providing engaging power delivery.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive Service and Repair for 2006-2009 Mazda Miata (NC)
Engine Coverage:
All aspects of the MZR 2.0L (LF-VE) engine, including maintenance, diagnostics, disassembly, reassembly, and specifications.
Transmission Coverage:
Manual (Type B) and Automatic (Type F) transmissions, including diagnostics, service, and overhaul procedures.
Electrical Coverage:
Complete wiring diagrams, diagnostic procedures, component testing, and repair for all electrical systems.
Body And Chassis Coverage:
Frame, body panels, suspension, steering, brakes, HVAC, and interior components.
Diagnostics Coverage:
OBD-II diagnostic trouble codes (DTCs), diagnostic flowcharts, and component testing.
Page Count
Estimated Pages:
Over 2000
Manual Type
Type:
Factory Service Manual (FSM) / Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, fuel, ignition, cooling, exhaust, transmission (manual & automatic), drivetrain.
Chassis:
Suspension (front & rear), steering system, brake system (ABS, EBD, DSC), wheels, tires.
Electrical:
Engine control module (ECM), body control module (BCM), lighting, instrumentation, audio, climate control, power accessories, SRS (airbag) system.
Body:
Exterior body panels, interior trim, doors, windows, convertible top operation (manual & power), glass.
Comfort And Convenience:
HVAC system, power seats, cruise control, keyless entry.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement.
Major Repairs:
Engine overhaul, transmission rebuild, brake caliper replacement, power steering pump replacement, alternator service.
Diagnostics And Troubleshooting:
Step-by-step diagnostic flowcharts for common and uncommon issues, symptom-based troubleshooting.
Component Replacement:
Detailed instructions for replacing nearly all serviceable components.
Wiring Diagrams:
Comprehensive, color-coded wiring schematics for all vehicle systems.
Technical Depth
Depth Level:
Factory-level detail, suitable for professional technicians and advanced DIY enthusiasts.
Diagnostic Tools Required:
Specifies required diagnostic tools and scan equipment (e.g., Mazda's IDS).
Special Tools Specified:
Lists any required Mazda special service tools (SSTs) with part numbers.
Torque Specifications:
Precise torque values for all fasteners throughout the vehicle.
Clearances And Tolerances:
Specifications for critical clearances and assembly tolerances.
📊 Manual Specifications
File Format
Format Type:
PDF
Searchability:
Fully searchable text for quick information retrieval.
Resolution:
High-resolution scans of original factory documentation.
Printable:
Printable pages for convenient workshop use.
Print Quality
Quality Description:
Sharp text and clear diagrams, replicating original manual quality.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
LF-VE
Engine Type:
Inline-4 Cylinder, DOHC, 16-valve
Displacement:
2.0 Liters (1999 cc)
Performance
Horsepower:
167 hp @ 7000 rpm (standard), 170 hp @ 7000 rpm (California/ABA emissions models)
Torque:
140 lb-ft @ 5000 rpm (standard), 141 lb-ft @ 5000 rpm (California/ABA emissions models)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, 87 octane or higher recommended
Engine Management
Ignition System:
Electronic Ignition (Coil-on-plug)
Emission Controls:
Close-coupled catalytic converter, secondary air injection system, PCV system.
🔧 Transmission
Standard
Transmission Type:
6-Speed Manual (Type B)
Optional
Transmission Type:
6-Speed Automatic with Sequential Sportshift (Type F)
Features
Manual Gear Ratios:
Provided in manual; typically close-ratio for sporty feel.
Automatic Features:
Steering wheel mounted paddle shifters, adaptive shift logic.
Fluid Specifications
Manual Transmission Fluid:
GL-4 SAE 75W-90 Gear Oil (e.g., Mazda Genuine Gear Oil JWS3309 or equivalent)
Automatic Transmission Fluid:
Dexron III/Mercon or Mazda ATF MV (e.g., Mazda Genuine ATF JWS3309)
📐 Dimensions
Exterior
Length:
154.1 inches (3915 mm)
Width:
67.7 inches (1720 mm)
Height:
49.4 inches (1255 mm) (Soft Top)
Wheelbase:
82.7 inches (2100 mm)
Ground Clearance:
4.7 inches (120 mm)
Interior
Seating Capacity:
2
Cargo
Trunk Volume:
4.5 cubic feet (127 liters)
Weights
Curb Weight:
Approx. 2447 - 2513 lbs (1110 - 1140 kg) depending on transmission and trim.
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5-Star
NHTSA Front Impact Passenger:
5-Star
IIHS Small Overlap Front:
Good (for models tested)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Traction Control System (TCS)
Stability Control:
Available Dynamic Stability Control (DSC) and Traction Control System (TCS).
Passive Features
Airbags:
Front driver and passenger airbags, side airbags (depending on trim/market).
Rollover Protection:
Reinforced A-pillars and pop-up rollover hoops.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player with 6 speakers. Optional Bose premium audio system with subwoofer. Available auxiliary audio input.
Navigation:
Optional factory-installed DVD-based navigation system available on higher trims.
Driver Assistance
Cruise Control:
Standard cruise control.
Connectivity
Bluetooth:
Available Bluetooth hands-free phone and audio streaming functionality on select trims/options.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first.
Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Cabin Air Filter:
Every 15,000 miles (24,000 km) or 12 months.
Spark Plugs:
Every 75,000 miles (120,000 km).
Coolant Flush:
Every 10 years or 100,000 miles (160,000 km) for the first coolant change, then every 5 years or 50,000 miles (80,000 km) thereafter.
Fluid Specifications
Engine Oil Capacity:
4.4 US quarts (4.2 liters) with filter change for 2.0L engine.
Engine Oil Type:
SAE 5W-20 API SN or ILSAC GF-5 certified (Mazda Genuine Oil or equivalent)
Coolant Type:
Mazda Genuine Super Long Life Coolant (FL22) or equivalent (blue coolant).
Known Issues
Oil Consumption:
Some early NC models (pre-2009 refresh) experienced higher than expected oil consumption due to piston ring design. The 2009 refresh improved this. Manual covers diagnosis and potential solutions.
Clutch Slave Cylinder:
Occasional issues with external clutch slave cylinder seal leaks. Manual details replacement procedures.
Convertible Top Mechanics:
Potential for wear on the convertible top frame and mechanisms over time. Manual provides lubrication and adjustment guidance.
📚 Vehicle History
Brand Heritage
Mazda Sports Car Legacy:
Continuation of Mazda's long history of producing lightweight, affordable, and fun-to-drive sports cars, following the iconic RX-7 and preceding generations of the MX-5 Miata.
Model Evolution
Generation Introduction:
The NC generation (introduced for the 2006 model year) represented a significant redesign with a larger chassis, increased power, and more refined features compared to the NB generation.
Mid-Cycle Refresh:
A significant refresh occurred for the 2009 model year, including updated styling, improved aerodynamics, a power increase to 167hp/140lb-ft (or 170hp/141lb-ft for CARB states), and suspension revisions.
Production
Production Location:
Hiroshima, Japan
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Frequently recognized by Car and Driver magazine on its annual '10Best' list during its production run for its segment-defining driving dynamics and value.
Motor Trend Car Of The Year:
While not winning overall, consistently praised for its driving character in segment comparisons.
Certifications
Safety Certifications:
Successfully met all applicable Federal Motor Vehicle Safety Standards (FMVSS) for its production years.
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