Vehicle Segment:
Compact Mini-MPV / Minivan
Target Audience:
Families, small businesses, individuals seeking versatile and practical transportation.
Key Competitors:
Nissan Axxess, Toyota Previa (later model), Mitsubishi Space Wagon, Ford Aerostar (full-size but competitor in segment appeal).
Design:
Front-engine, front-wheel drive configuration, compact dimensions for maneuverability, sliding rear doors, and flexible seating arrangements.
Reliability:
Mazda's reputation for dependable engineering, particularly in this era.
Driveability:
Car-like handling characteristics compared to larger minivans of the time.
Engine:
Complete engine mechanical and electrical diagnostics, repair, overhaul, and specifications for all listed engine variants.
Transmission:
Automatic Transmission (AT) and Manual Transmission (MT) repair, diagnostics, fluid specifications, and overhaul procedures.
Drivetrain:
Front-Wheel Drive (FWD) system, including axles, CV joints, and differential overhaul.
Suspension:
Front and rear suspension systems (e.g., MacPherson struts, multi-link), shock absorbers, springs, control arms, and alignment specifications.
Brakes:
Front and rear brake system components (discs/drums), hydraulic system, ABS (if equipped), parking brake, and bleeding procedures.
Steering:
Power steering system components, steering rack/gearbox, steering column, and alignment.
Fuel System:
Fuel tank, fuel pump, fuel lines, injectors, fuel filter, and emission control systems.
Cooling System:
Radiator, fan, water pump, thermostat, heater core, and coolant specifications.
Electrical System:
Battery, charging system (alternator), starting system (starter), lighting, ignition system, and accessory circuits.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis, refrigerant handling, component replacement, and troubleshooting.
Body And Chassis:
Body panel removal and installation, structural components, interior trim, exterior trim, and chassis lubrication.
Diagnostics:
On-board diagnostics (OBD-I) for engine management, troubleshooting flowcharts, and fault code interpretation.
Maintenance:
Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt replacement, and general tune-up procedures.
Repair:
Detailed step-by-step repair instructions for all major and minor components and systems.
Troubleshooting:
Systematic troubleshooting guides for common and complex problems with diagnostic trees and symptom-based analysis.
Rebuilding:
Complete overhaul procedures for engines, transmissions, and other major mechanical assemblies.
Electrical Repairs:
Wiring diagrams, component testing, and repair procedures for electrical circuits.
Body Work:
Panel alignment, door and glass replacement, bumper repair, and rust mitigation.
Specifications:
Torque specifications, clearances, tolerances, and measurement procedures for all components.
Depth:
Comprehensive coverage from basic scheduled maintenance to full engine and transmission rebuilds, including advanced diagnostics.
Wiring Diagrams:
Detailed electrical wiring diagrams for all systems, including engine control, lighting, and accessories.
Diagnostic Charts:
Extensive troubleshooting charts and diagnostic flowcharts based on symptoms.
Length:
Approx. 4,470 mm (176.0 in)
Width:
Approx. 1,720 mm (67.7 in)
Height:
Approx. 1,650 mm (65.0 in)
Wheelbase:
Approx. 2,715 mm (106.9 in)
Curb Weight:
Approx. 1,500 - 1,700 kg (3,300 - 3,750 lbs)
Cargo Volume:
Configurable seating, significant cargo space with rear seats folded or removed (specific volume varies by configuration).
Oil Change Interval:
Every 5,000 miles or 6 months, whichever comes first.
Air Filter Replacement:
Every 15,000 miles or 12 months.
Spark Plug Replacement:
Every 30,000 miles (standard plugs); 60,000-100,000 miles (long-life plugs, if equipped).
Transmission Fluid Change:
Every 30,000 miles or 24 months.
Engine Oil Type:
API SG or SH, SAE 5W-30 or 10W-30 (refer to manual for viscosity based on temperature range).
Engine Oil Capacity:
Approx. 4.2 US quarts (4.0 liters) with filter change.
Coolant Type:
Ethylene glycol-based antifreeze, 50/50 mix with distilled water.
Coolant Capacity:
Approx. 7.0 US quarts (6.6 liters).
Engine Mounts:
Can deteriorate and cause vibration, especially under load.
Automatic Transmission:
Potential for harsh shifting or failure to engage gears due to worn solenoids or torque converter issues.
Rust:
Common rust spots include wheel wells, rocker panels, and rear quarter panels, especially in areas with road salt.
Exhaust System:
Corrosion of exhaust components due to age and environmental factors.
Window Motors:
Power window regulators and motors can fail over time.
HVAC Blend Doors:
Actuators for HVAC blend doors can seize or break, leading to improper temperature control.
Mazda Philosophy:
Zoom-Zoom, Jinba Ittai (horse and rider as one) – emphasizing driving enjoyment and driver connection.
Mpv Concept:
Mazda entered the burgeoning MPV market with a compact, car-based platform offering practicality and car-like driving dynamics.
First Generation:
Introduced globally in 1988 (Japan) and 1989 (North America), the first-generation MPV was a significant departure from traditional body-on-frame vans.
Facelifts Updates:
Minor styling updates and feature enhancements occurred throughout the production run, including the introduction of the V6 engine and optional AWD in later years (not covered by this specific manual).
Assembly Locations:
Hofu, Yamaguchi, Japan
Production Years:
1988-1999 (First Generation Globally), 1989-1993 (for this specific manual coverage)
