Mazda MPV Service Repair Manual 2002-2006 (Russian)

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🏷️ Basic Information Identification Make: Mazda Model: MPV Model Generation: Second Generation (LW series) Model Years Covered: 2002, 2003, 2004, 2005, 2006 👋 Introduction Market Position Target Audience: DIY enthusiasts,...

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Type: Car

Vendor:

Sku: 311641

Tags: 2002 2003 2004 2005 2006 Car Cars Mazda MPV

Product variants

Description

🏷️ Basic Information

Identification

Make:

Mazda

Model:

Model Generation:

Second Generation (LW series)

Model Years Covered:

2002, 2003, 2004, 2005, 2006

👋 Introduction

Market Position

Target Audience:

DIY enthusiasts, independent repair shops, and Mazda MPV owners seeking detailed repair information.

Competitive Analysis

Value Proposition:

Provides comprehensive, workshop-level information equivalent to dealership service manuals, enabling significant cost savings on repairs and maintenance.

Key Features

Detail Level:

Extremely detailed step-by-step instructions and diagrams for all repair and maintenance procedures.

Accessibility:

PDF format allows for easy printing of specific sections for use in workshops or at home.

Completeness:

Covers all major mechanical, electrical, and bodywork systems of the vehicle.

📋 Manual Details

Coverage Areas

General Information:

Included

Engine Service:

Included

Fuel System Service:

Included

Clutch Service:

Included

Transmission Service:

Included

Suspension System Service:

Included

Wheel Service:

Included

Braking System Service:

Included

Steering Control Service:

Included

HVAC Service:

Included

Electrical System Service:

Included

Bodywork Service:

Included

Diagnostic Troubleshooting:

Included

Exploded Views Diagrams:

Included

Torque Specifications:

Included

Fluid Capacities:

Included

Spare Parts Illustrations:

Included

Page Count

Estimated Page Count:

Comprehensive (Exact number not specified, but implied to be extensive)

Manual Type

Type:

Service/Workshop Manual

Language

Language:

Russian

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Management:

Injection and Ignition Systems, Fuel Injection

Powertrain:

Clutch, Gearbox (Transmission), Engine Rebuilding Procedures

Chassis:

Suspension System, Wheels, Braking System

Steering And Suspension:

Detailed coverage of steering and suspension components and adjustments

Climate Control:

Air Temperature Control System (HVAC)

Electrical And Lighting:

Comprehensive electrical system schematics, troubleshooting, and component repair

Body And Interior:

Bodywork repairs, interior trim, and associated components

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug replacement, fluid level checks

Major Repairs:

Engine rebuilding, transmission overhaul, clutch replacement, suspension component repair

Diagnostics:

Step-by-step troubleshooting guides for common and complex issues

Component Disassembly And Assembly:

Detailed instructions for removing, servicing, and reinstalling components

Electrical Troubleshooting:

Wiring diagrams and procedures for diagnosing electrical faults

Specifications Setting:

Torque settings, fluid capacities, and other critical specifications

Technical Depth

Depth:

Extremely detailed, covering all workshop procedures from basic maintenance to complete engine rebuilds.

📊 Manual Specifications

File Format

Format:

Searchability:

Likely text-searchable within the PDF

Print Quality

Printability:

All pages are printable for on-site use.

Binding Type

Binding:

Digital Format (PDF)

Paper Type

Paper Type:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Type:

V6 (Likely 2.3L or 3.0L J-series engines based on model year)

Engine Code Examples:

GZ-FE (2.3L DOHC I4 for some markets/early models), AJ-DE (3.0L V6 DOHC for North American models)

Performance

Horsepower Range:

Approx. 140-200 hp (depending on engine variant)

Torque Range:

Approx. 190-270 Nm (depending on engine variant)

Fuel System

Injection System:

Electronic Fuel Injection (EFI), Sequential Multi-Port Fuel Injection (MPI)

Ignition System:

Electronic Ignition, Coil-on-Plug (COP) system

Technical Data

Timing Belt Or Chain:

Likely timing chain for V6 variants; timing belt for 4-cylinder variants if applicable

🔧 Transmission

Standard

Transmission Type Std:

Automatic Transmission (e.g., 4-speed or 5-speed automatic)

Optional

Transmission Type Opt:

Manual transmission (less common in North America for MPV)

Features

Transmission Fluid Spec:

Specific ATF fluid required (e.g., Mazda ATF-MV or equivalent - details in manual)

Transmission Overhaul:

Detailed procedures for transmission overhaul and repair included.

📐 Dimensions

Exterior

Vehicle Type:

Minivan

Wheelbase Approx:

2800-2870 mm (depending on configuration)

Length Approx:

4700-4800 mm

Width Approx:

1790-1800 mm

Height Approx:

1650-1710 mm

Weights

Curb Weight Range:

Approx. 1700-1900 kg

Gross Vehicle Weight Rating Gvwr:

Specified in manual, typically above 2300 kg

🛡️ Safety Features

Ratings

NHTSA Ratings:

Varies by model year and testing protocols; manual provides relevant safety system information.

Active Features

Anti-lock Braking System (ABS) standard on most models

Traction Control:

Traction Control System (TCS) available on some models

Stability Control:

Electronic Stability Control (ESC) may be available on later models

Passive Features

Airbags:

Front airbags, available side-impact airbags

Seat Belts:

3-point seat belts with pretensioners

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM/CD audio systems, optional premium sound systems.

Navigation:

Optional factory navigation system available on higher trims.

Driver Assistance

Cruise Control:

Standard cruise control on most models.

Rear Parking Assist:

Optional rear parking sensors available.

Connectivity

Auxiliary Input:

Some models may feature an auxiliary audio input jack.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to specific mileage or time intervals in the manual (e.g., 5,000-7,500 miles or 6-12 months).

Spark Plug Replacement:

Recommended interval based on plug type (e.g., iridium plugs typically last longer).

Timing Belt Replacement:

If equipped with a timing belt, refer to manual for interval (typically 60,000-100,000 miles).

Fluid Specifications

Engine Oil Spec:

Viscosity grade typically 5W-30 or 5W-20 (API certified - refer to manual for exact spec).

Coolant Spec:

Ethylene glycol based coolant, typically Mazda FL22 or equivalent pink/red coolant.

Brake Fluid Spec:

DOT 3 or DOT 4 brake fluid.

Known Issues

Engine Minor:

Oil leaks from valve cover gaskets or oil pan; ignition coil failures (COP systems).

Transmission Major:

Potential for transmission slipping or hard shifting, especially on higher mileage vehicles.

Suspension Wear:

Worn control arm bushings, ball joints, and tie rod ends.

Electrical Common:

Power window regulator issues, door lock actuator failures, blower motor resistor issues.

📚 Vehicle History

Brand Heritage

Brand Focus:

Mazda is known for its sporty driving dynamics and innovative engineering.

Model Evolution

Generation Focus:

The second generation MPV (LW) introduced a more modern design and chassis, with sliding rear doors and a focus on practicality and family utility.

Powertrain Changes:

Shift towards V6 engines for increased power and towing capability in many markets.

Production

Production Location:

Primarily manufactured in Japan and for North America at the Hofu Plant.

Production Period For Generation:

1999-2006 (LW series)

🏆 Awards & Recognition

Recognitions

Car And Driver Consideration:

The MPV was often recognized for its practicality and family-friendly features, though specific awards for this generation are less prominent than its competitors.

Ratings

Safety Honors:

Specific safety awards would be documented by NHTSA or IIHS testing results for the given model years, which this manual would reference for repair and diagnostics.