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Mazda MPV 2003-2006 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Mazda Model: MPV Generation: Second Generation (LW) Model Years Covered: 2003, 2004, 2005, 2006 Codes Chassis Code: LW3W, LW3S, LW5W, LWEW 👋 Introduction Market Position...
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Type: Car
Vendor:
Sku: 70090
Mazda MPV 2003-2006 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
MPV
Generation:
Second Generation (LW)
Model Years Covered:
2003, 2004, 2005, 2006
Codes
Chassis Code:
LW3W, LW3S, LW5W, LWEW
👋 Introduction
Market Position
Target Audience:
Vehicle owners, DIY mechanics, and professional automotive repair shops.
Competitive Analysis
Advantage:
Provides professional-level diagnostic and repair information, enabling cost savings on maintenance and repairs compared to dealership services.
Key Features
Illustrations:
Includes detailed illustrations, drawings, and photos to guide repairs.
Instruction Format:
Numbered, step-by-step instructions with bold figure numbers for easy referencing.
Diagnostic Focus:
Combines troubleshooting with detailed wiring diagrams for efficient electrical system diagnosis.
Completeness:
Guaranteed to be complete and intact, with no missing or corrupt parts/pages.
Origin:
Same manual used in local service/repair shops; written by the manufacturer (Mazda).
📋 Manual Details
Coverage Areas
Manual Scope:
All Models, Engines, Trim Levels, and Transmission Types
Page Count
Estimated Page Count:
Hundreds of pages (specific count not provided, typical for comprehensive workshop manuals)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Service:
Detailed repair, overhaul, diagnostics, and tuning for all applicable engines.
Transmission Service:
Repair, overhaul, diagnostics, and fluid service for automatic and manual transmissions.
Brake System:
Disc and drum brake repair, ABS diagnostics, hydraulic system service.
Electrical System:
Comprehensive coverage including diagnostics, component testing, and troubleshooting.
Wiring Diagrams:
Detailed electrical schematics for all vehicle systems.
Suspension:
Front and rear suspension component repair, alignment specifications, and shock/strut replacement.
Steering:
Power steering system repair, steering column and linkage service.
Cooling System:
Radiator, fan, thermostat, water pump, and coolant system maintenance and repair.
Fuel Injection System:
Fuel pump, injectors, fuel pressure regulator, and system diagnostics.
Emission Control System:
Catalytic converter, EGR system, and emissions-related sensor diagnostics and repair.
HVAC System:
Heater core, A/C compressor, refrigerant service, climate control diagnostics.
Engine Control System:
ECU diagnostics, sensor testing, and powertrain control module (PCM) information.
Chassis And Body:
Body panel repair, frame diagnostics, door and latch mechanisms, exterior trim.
Restraint System:
Airbag system diagnostics, seatbelt service, and SRS component replacement.
Interior Systems:
Dashboard, seating, interior trim panels, and electronic accessory service.
Differential And Drive Axles:
Front and rear differential service, CV joints, and drive shaft repair.
Periodic Lubrication:
Recommended lubrication points and fluid types for various components.
General Maintenance:
Routine checks, fluid level adjustments, filter replacements.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues.
Procedures Included
Repair Procedures:
Step-by-step instructions for all major and minor repairs.
Disassembly And Assembly:
Detailed guides for removing and reinstalling components.
Cleaning And Reinstallation:
Procedures for cleaning and preparing parts for reassembly.
Diagnostics:
Troubleshooting charts, diagnostic trouble codes (DTCs), and test procedures.
Technical Specifications:
Critical data for repairs, adjustments, and diagnostics.
Technical Depth
Depth Of Coverage:
Comprehensive, suitable for professional technicians and advanced DIYers. Covers everything from basic maintenance to full engine and transmission overhauls.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Full Printable
Zoom Functionality
Zoom Capability:
Zoom IN/OUT enabled
Delivery Method
Delivery:
Instant Download
Software Requirements
Reader Software:
Adobe PDF Reader
Extraction Software:
WinZip (or similar archive utility)
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Options:
Likely includes the 2.3L MZR (L3-VE) I4 and the 3.0L Ford Duratec 30 (AJ) V6, depending on specific market and trim.
Performance
2.3L Mzr L3-Ve Horsepower:
Approx. 148-155 hp (varies by market and specific tuning)
2.3L Mzr L3-Ve Torque:
Approx. 145-150 lb-ft (varies by market and specific tuning)
3.0L Duratec Aj V6 Horsepower:
Approx. 200 hp
3.0L Duratec Aj V6 Torque:
Approx. 200 lb-ft
Fuel System
Fuel Delivery:
Electronic Port Fuel Injection (PFI) for both engines.
🔧 Transmission
Standard
Transmission Options:
Likely includes a 5-speed automatic transmission as standard on most models. Some markets may have offered a 4-speed automatic or manual transmission on specific trims or engines.
Optional
Optional Transmission:
Availability of manual or other automatic transmission variants depends on market and trim.
Features
Transmission Features:
Tiptronic-style manual shifting mode on some automatic transmissions for driver control.
📐 Dimensions
Exterior
Length:
Approx. 182.5 inches (4635 mm)
Width:
Approx. 71.9 inches (1825 mm)
Height:
Approx. 64.6 inches (1640 mm)
Wheelbase:
Approx. 106.7 inches (2710 mm)
Weights
Curb Weight:
Varies by model and equipment, typically ranging from 3,700 to 4,100 lbs (1680 to 1860 kg).
🛡️ Safety Features
Ratings
NHTSA Ratings:
Specific NHTSA ratings for these model years would need to be checked for individual model configurations. Generally, vehicles of this era aimed for good crashworthiness.
Active Features
ABS:
Standard Anti-lock Braking System (ABS).
Traction Control:
Traction Control System (TCS) often available on higher trims or as an option.
Electronic Stability Control:
Electronic Stability Control (ESC) may have been introduced or optional on later models in this range.
Passive Features
Airbags:
Front airbags for driver and passenger. Side-impact airbags and curtain airbags often available on higher trims or as options.
Seatbelts:
Three-point seatbelts for all occupants, with pretensioners and load limiters for front seats.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, potentially with premium audio options (Bose) on higher trims. Cassette players were also common in earlier models of this generation.
Navigation System:
Optional factory navigation system available on select trims.
Driver Assistance
Cruise Control:
Standard cruise control functionality.
Connectivity
Power Accessories:
Power windows, power door locks, and power mirrors standard on most trims.
Keyless Entry:
Available keyless entry and remote start systems on certain models.
Power Sliding Doors:
Available power-operated sliding doors for passenger access, a key feature for minivans.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, depending on driving conditions. Refer to manual for specific recommendations.
Transmission Fluid Change:
Recommended every 30,000 to 60,000 miles (48,000 to 96,000 km), depending on transmission type and driving conditions.
Coolant Flush:
Typically every 30,000 to 50,000 miles (48,000 to 80,000 km) or 2-3 years.
Fluid Specifications
Engine Oil Type:
Likely SAE 5W-20 or 5W-30 synthetic or synthetic blend, depending on engine and climate. Check manual for exact specifications.
Transmission Fluid Type:
Likely Mazda genuine ATF FZ or equivalent for automatic transmissions. Manual transmission fluid specifications will vary.
Coolant Type:
Likely Mazda Super Long Life Coolant (FL22) or equivalent ethylene glycol-based coolant.
Known Issues
Common Issues:
Potential issues can include worn suspension components (struts, bushings), occasional transmission shifting problems, and issues with power sliding doors if equipped. Rust can also be a concern in certain climates. Some reports of engine oil consumption on certain engines.
📚 Vehicle History
Brand Heritage
Mazda Heritage:
Mazda has a long history of producing reliable and often sporty vehicles, known for its rotary engine technology and Jinba Ittai (horse and rider as one) driving philosophy.
Model Evolution
Mpv Evolution:
The second generation MPV (LW) introduced a more car-like unibody construction, offering improved ride comfort and handling over its predecessors. It was designed as a family-oriented minivan with versatile seating and available all-wheel drive.
Production
Production Years:
The second generation MPV was produced from 1999 to 2006.
🏆 Awards & Recognition
Recognitions
Model Recognition:
The MPV was generally well-received for its practicality and versatility as a family vehicle. Specific awards would depend on the model year and market.
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