Main Coverage:
Complete Workshop Service and Repair
Specific Systems:
Engine Mechanical, Lubrication, Cooling, Fuel, Ignition, Exhaust, Clutch, Manual Transmission, Automatic Transmission, Driveshaft, Axles, Suspension (Front & Rear), Steering, Brakes (Hydraulic & Parking), Wheels & Tires, Body Exterior, Body Interior, Body Electrical System, HVAC, SRS Airbag System, Anti-lock Braking System (ABS), Cruise Control, Audio System.
Estimated Page Count:
1500+
Type:
Workshop Service Repair Manual
Engine Mechanical:
Detailed disassembly, inspection, reassembly, torque specifications, timing belt/chain procedures, piston/ring specifications, valve train, cylinder head, crankshaft, connecting rods.
Lubrication System:
Oil pump, oil filter, oil pan, oil pressure testing, lubrication passages.
Cooling System:
Radiator, water pump, thermostat, coolant hoses, cooling fan operation, pressure testing, coolant specifications.
Fuel System:
Fuel pump, fuel injectors, fuel pressure regulator, fuel filter replacement, fuel tank, EVAP system.
Ignition System:
Spark plugs, ignition coils, ignition timing, crankshaft position sensor, camshaft position sensor.
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, oxygen sensors.
Transmission Manual:
Clutch inspection, clutch replacement, transmission fluid type and capacity, gearshift linkage, transmission disassembly and reassembly, bearing replacement, seal replacement.
Suspension:
Front and rear shock absorbers/struts, springs, control arms, ball joints, bushings, wheel alignment specifications.
Steering:
Steering rack, power steering pump, power steering fluid, tie rod ends, steering column.
Brakes Hydraulic:
Brake pads, brake rotors, brake calipers, master cylinder, brake lines, brake fluid type and bleeding procedure.
Electrical System:
Wiring diagrams, fuse box locations, relay functions, lighting system, battery, alternator, starter motor, body control module (BCM).
HVAC System:
Air conditioning system operation, refrigerant types, blower motor, heater core, evaporator, cabin air filter replacement.
Body Exterior:
Door panel removal, bumper replacement, hood/trunk operation, convertible top service (if applicable to specific variant).
Safety Srs:
Airbag system components, diagnostic procedures, safety precautions when working with SRS.
Maintenance:
Oil changes, filter replacements, spark plug replacement, brake fluid flush, coolant flush, belt inspection/replacement, tire rotation.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, fault code interpretation, symptom-based troubleshooting guides.
Repair:
Step-by-step repair instructions for all major vehicle systems, including component replacement, adjustments, and calibration.
Diagnostics:
OBD-II system diagnostics, sensor testing, actuator testing, module communication.
Installation:
Instructions for replacing major components like engines, transmissions, suspension parts, and body panels.
Depth:
Comprehensive, covering everything from basic preventative maintenance to complete engine and transmission overhauls. Includes detailed specifications and tolerances for mechanical components.
Engine Code Nb8B:
BP-Z3 (1.8L DOHC 16-valve Inline-4)
Horsepower Nb8B:
140-146 hp (depending on specific market and year)
Torque Nb8B:
119-122 lb-ft (depending on specific market and year)
Fuel Delivery:
Electronic Fuel Injection (EFI)
Bore X Stroke:
83.0 mm x 85.0 mm
Valvetrain:
Dual Overhead Camshafts (DOHC), 16 valves, Chain-driven camshafts
Timing Mechanism:
Timing Belt
Coolant Capacity:
Approx. 5.5 liters (1.45 US gal)
Oil Capacity:
Approx. 3.7 liters (3.9 US qt) with filter change
Recommended Oil Type:
API SG or SH, ILSAC GF-II or higher, SAE 5W-30 or 10W-30 (check owner's manual for specific viscosity based on climate)
Spark Plug Type:
NGK BKR6E-11 or equivalent
Spark Plug Gap:
1.0-1.1 mm (0.039-0.043 in)
NHTSA Front Impact Driver:
4 stars (1999-2000 models)
NHTSA Front Impact Passenger:
4 stars (1999-2000 models)
IIHS Side Impact:
Acceptable (2000 models)
ABS:
Standard on most NB8B models, optional on earlier NB variants.
Traction Control:
Optional on some higher-trim NB models.
Airbags:
Driver and Passenger front airbags standard.
Seatbelts:
3-point inertia reel seatbelts with pretensioners.
Roll Bar:
Integrated roll bar structure behind seats for occupant protection.
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first.
Air Filter Replacement Interval:
Every 15,000 miles (24,000 km) or as needed based on driving conditions.
Spark Plug Replacement Interval:
Every 60,000 miles (96,000 km) for platinum-tipped plugs, or 30,000 miles (48,000 km) for standard plugs.
Timing Belt Replacement Interval:
Every 60,000 miles (96,000 km) or 4 years, whichever comes first. Critical maintenance item to prevent catastrophic engine damage.
Brake Fluid Flush Interval:
Every 2 years or 30,000 miles (48,000 km).
Coolant Flush Interval:
Every 30,000 miles (48,000 km) or 2 years.
Power Steering Fluid:
Dexron II or equivalent ATF (check manual for specific spec)
Brake Fluid:
DOT 3 or DOT 4
Common Issues:
Radiator leaks, alternator failure, window regulator issues, oil pressure sender faults, clutch slave cylinder leaks, occasional rough idle due to vacuum leaks or dirty throttle body.
Preventative Maintenance:
Regular inspection and replacement of hoses and belts, proactive timing belt replacement, keeping intake system clean.