Mazda MX-6 626 Service Repair Manual 1990-1992

Regular price: $16.99
Sale price: $16.99
Regular price
Unit price: per

🏷️ Basic Information Identification Make: Mazda Model: MX-6 / 626 Year: 1990-1992 👋 Introduction Market Position Target Audience: Owners seeking to perform their own maintenance and repairs, independent repair shops,...

20 people are viewing this right now

Type: Car

Vendor:

Sku: 273072

Tags: 1990 1991 1992 626 Car Cars Mazda MX Models MX-6

Product variants

Description

🏷️ Basic Information

Identification

Make:

Mazda

Model:

MX-6 / 626

Year:

1990-1992

👋 Introduction

Market Position

Target Audience:

Owners seeking to perform their own maintenance and repairs, independent repair shops, automotive enthusiasts.

Value Proposition:

Provides comprehensive, expert-level information to reduce repair costs and ensure proper vehicle maintenance.

Competitive Analysis

Comparison To Oem Manuals:

Offers similar depth and breadth to official OEM service manuals but in a more accessible digital format.

Key Features

Detail Level:

Extremely detailed, covering virtually every aspect of the vehicle's mechanical and electrical operation.

Structure:

Includes a superb table of contents for easy navigation, facilitating quick access to specific repair information.

📋 Manual Details

Coverage Areas

Manual Type:

Service and Repair Manual

Language:

English

Format:

Page Count:

Hundreds of Pages (Estimate: 800-1200 pages for comprehensive coverage)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, inspection, repair, timing belt, lubrication system, cooling system, intake manifold, exhaust system.

Engine Performance:

Fuel injection system (EFI), ignition system, emission controls, engine management system (ECU), diagnostics, performance tuning.

Transmission:

Manual transmission (M5A, G5M) and Automatic transmission (F4A-EL) overhaul, diagnosis, service, fluid specifications.

Drivetrain:

Front-wheel drive system, CV joints, axles, differential (if applicable), wheel bearings.

Brakes:

Front and rear brake systems (disc/drum, ABS variants), master cylinder, calipers, pads, rotors, hydraulic lines, bleeding procedures.

Suspension Steering:

Front and rear suspension components (struts, shocks, control arms, ball joints, bushings), steering system (rack and pinion), power steering, alignment specifications.

Electrical System:

Battery, charging system (alternator), starting system (starter), lighting (headlights, taillights, interior), fuses, relays, wiring diagrams, diagnostic connectors.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis, repair, refrigerant service, blower motor, evaporator, condenser.

Body Interior:

Body panels, doors, hood, trunk, interior trim, seats, glass, sunroof operation, rust repair, panel replacement.

Procedures Included

Maintenance:

Routine maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement.

Troubleshooting:

Diagnostic charts, symptom-based troubleshooting, electrical diagnostics, engine performance issues, starting problems.

Repair:

Component-level repair, overhaul procedures, replacement instructions for all major systems.

Rebuilding:

Detailed instructions for engine and transmission rebuilding, including specifications for tolerances and clearances.

Refurbishment:

Guidance on restoring older components and maintaining the vehicle's condition.

Restoration:

Information relevant to bringing a vehicle back to its original condition, including potential parts sourcing guidance (implied).

Technical Depth

Depth Level:

Comprehensive (from basic maintenance to complete engine/transmission rebuilds).

Diagnostic Focus:

In-depth diagnostic procedures for engine, electrical, and mechanical systems, including use of diagnostic tools.

Specifications Detail:

Detailed technical specifications, torque values, clearances, and data required for accurate repairs.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable if professionally scanned or created.

Printable:

Yes, designed for printing specific sections or the entire document.

Print Quality:

High-resolution for clear diagrams and text.

Binding Type:

N/A (Digital PDF)

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

FS-DE (2.0L DOHC)

Engine Displacement 1:

1998 cc

Engine Configuration 1:

Inline 4-cylinder, DOHC, 16-valve

Horsepower 1:

Approx. 120-125 hp @ 6000 rpm

Torque 1:

Approx. 125-130 lb-ft @ 4000 rpm

Fuel System 1:

Electronic Fuel Injection (EFI)

Compression Ratio 1:

Approx. 9.0:1

Optional Engine

Engine Code 2:

KL-DE (2.5L DOHC V6)

Engine Displacement 2:

2490 cc

Engine Configuration 2:

V-6, DOHC, 24-valve

Horsepower 2:

Approx. 160-170 hp @ 6000 rpm

Torque 2:

Approx. 150-155 lb-ft @ 4500 rpm

Fuel System 2:

Electronic Fuel Injection (EFI)

Compression Ratio 2:

Approx. 9.1:1

Fuel System

Fuel Type:

Unleaded gasoline (87 octane minimum recommended)

Ignition System:

Distributorless Ignition System (DIS) or Distributor-based system depending on market/year.

🔧 Transmission

Standard

Transmission Type 1:

5-speed Manual (e.g., M5A, G5M)

Optional

Transmission Type 2:

4-speed Automatic (e.g., F4A-EL)

Features

Gear Ratios Manual:

Detailed gear ratios for all forward gears and reverse available in manual.

Gear Ratios Automatic:

Detailed gear ratios for all forward gears and reverse available in automatic.

Clutch Type:

Hydraulically actuated dry single-plate clutch (for manual transmission).

Transmission Fluid Spec Manual:

API GL-4 gear oil (e.g., SAE 75W-90 or 80W-90).

Transmission Fluid Spec Automatic:

Mazda ATF FZ or equivalent (Dexron III/Mercon compatible for this era).

📐 Dimensions

Exterior

Wheelbase:

Approximately 103.2 inches (2621 mm)

Length:

Approximately 181.3 inches (4605 mm)

Width:

Approximately 69.3 inches (1760 mm)

Height:

Approximately 51.6 inches (1311 mm)

Wheel Bolt Pattern:

5x114.3 mm (5x4.5 inches)

Tire Size Standard:

e.g., P205/60R15, P205/55R16 (varies by trim and year)

Weights

Curb Weight:

Approximately 3000-3300 lbs (1360-1500 kg) depending on engine and options.

🛡️ Safety Features

Ratings

NHTSA Ratings:

Information on crash test ratings for this era is typically not as detailed as modern vehicles; manual will likely focus on system safety.

Active Features

Anti-lock Braking System (ABS) available on some models, detailed diagnostic and service information included.

Traction Control:

Traction control systems were less common but may be present on specific performance variants; manual would cover if equipped.

Passive Features

Airbags:

Driver-side airbag standard on later models within this range; passenger airbag less common. Manual will cover SRS system diagnostics and repair.

Seatbelts:

Front and rear seatbelt systems, including pre-tensioners if equipped. Maintenance and inspection procedures.

💡 Technology Features

Infotainment

Audio System:

Factory radio/cassette player with AM/FM tuner. Options may include CD changers. Speaker configurations vary by trim.

Climate Control:

Manual or automatic climate control systems depending on trim level. System operation and repair covered.

Driver Assistance

Cruise Control:

Electronic cruise control system standard on many models, operation and repair detailed.

Power Accessories:

Power windows, power door locks, power mirrors, and power seats (on some trims) covered extensively.

Connectivity

Diagnostics Port:

OBD-I diagnostic port (often a 17-pin connector) for engine and system diagnostics. Manual provides diagnostic codes and procedures.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions. Refer to manual for specifics.

Timing Belt Replacement:

Crucial! 60,000-90,000 miles (96,000-144,000 km) or 5-7 years. The FS-DE and KL-DE engines are interference engines; belt failure results in significant engine damage.

Coolant Flush:

Every 30,000 miles (48,000 km) or 2-3 years.

Brake Fluid Flush:

Every 2-3 years or 30,000 miles (48,000 km) for optimal performance.

Fluid Specifications

Engine Oil Spec:

API SG or higher, SAE 5W-30 or 10W-30 recommended for most climates. Check manual for specific viscosity by temperature.

Coolant Spec:

Mazda Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant, typically a 50/50 mix with distilled water.

Power Steering Fluid:

Mazda Genuine Power Steering Fluid or equivalent Dexron III ATF.

Known Issues

Engine Mounts:

Hydraulic engine mounts can degrade over time, leading to increased vibration.

Cooling System:

Radiator leaks, thermostat issues, and coolant hose degradation are common due to age.

Interior Wear:

Seat bolster wear, dashboard cracks, and door panel delamination can occur with age and sun exposure.

Electrical Connectors:

Corrosion in electrical connectors, particularly in humid climates, can lead to intermittent electrical issues.

📚 Vehicle History

Brand Heritage

Mazda Philosophy:

Mazda's history of producing driver-focused, well-engineered vehicles with innovative designs.

Model Evolution

Mx6 Lineage:

The MX-6 was Mazda's premium front-wheel-drive coupe, sharing platforms with the Ford Probe and Mazda 626. This generation (1990-1992) represents the second generation of the MX-6.

626 Relation:

The Mazda 626 (Capella in Japan) was Mazda's mainstream mid-size sedan/hatchback, from which the MX-6 derived its mechanical underpinnings.

Production

Production Years:

1990-1992 (for this specific generation covered by the manual).

Manufacturing Location:

Primarily manufactured in Japan.

🏆 Awards & Recognition

Recognitions

Import Car Of The Year:

The Mazda 626/MX-6 platform often received accolades for its handling and design in automotive publications during its production run.

Ratings

Consumer Reports:

Historically, Mazda vehicles from this era were noted for reliability and value, although specific ratings would require historical data.