Mazda MX-6 GT 4WS GT-R Turbo 1989-1992 Service Repair Shop Manual

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🏷️ Basic Information Identification Make: Mazda Model: MX-6 Generation: Second Generation (GE) Years Covered: 1989, 1990, 1991, 1992 Trim Levels Covered: GT, GT-R, 4WS Engine Variants Covered: 2.2L Turbocharged I4...

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Type: Car

Vendor:

Sku: 464170

Tags: 1989 1990 1991 1992 Car Cars Mazda Misc MX-6 GT 4WS MX-6 GT-R Turbo

Product variants

Description

🏷️ Basic Information

Identification

Make:

Mazda

Model:

Generation:

Second Generation (GE)

Years Covered:

1989, 1990, 1991, 1992

Trim Levels Covered:

GT, GT-R, 4WS

Engine Variants Covered:

2.2L Turbocharged I4 (F2T)

Codes

Chassis Codes:

GE series

👋 Introduction

Market Position

Vehicle Segment:

Sporty Personal Luxury Coupe / Grand Tourer

Target Audience:

Enthusiasts seeking a capable and stylish coupe with performance credentials.

Competitive Analysis

Key Competitors:

Toyota Supra, Nissan 240SX, Mitsubishi Eclipse GSX, Honda Prelude Si.

Key Features

Distinctive Features:

Optional 4WS (Four-Wheel Steering) system for enhanced agility, turbocharged engine for strong performance, stylish coupe design.

Manual Value Proposition

Primary Benefit To Owner:

Enables DIY maintenance and repair, saving significant costs on dealership or independent mechanic services.

Target User Expertise:

Suitable for hobbyist mechanics and professional technicians alike due to its depth.

📋 Manual Details

Coverage Areas

Primary Regions Of Operation:

North America, Japan, Europe (specific market variations may exist)

Market Focus:

Service and repair for performance-oriented models

Page Count

Estimated Page Count:

1000+

Manual Type

Manual Type:

Service and Repair Shop Manual

Language

Language:

English

Format

Format:

Digital Download (PDF compatible)

📖 Manual Coverage

Systems Covered

Engine:

2.2L F2T Turbocharged Engine: Overhaul, diagnostics, component replacement, tuning, fuel injection, ignition, cooling, lubrication.

Transmission:

Manual (G5M-R) and Automatic Transmissions: Repair, adjustment, fluid changes, clutch service, differential overhaul.

Drivetrain:

Driveshafts, CV joints, limited-slip differentials, front and rear suspension geometry, wheel alignment.

Steering:

Power Steering System, Rack and Pinion, 4WS (Four-Wheel Steering) System: Operation, service, troubleshooting, calibration.

Brakes:

Front/Rear Disc Brakes, ABS (Anti-lock Braking System): Hydraulic system service, pad/rotor replacement, bleeding procedures, ABS sensor diagnostics.

Electrical System:

Wiring Diagrams, Fuses, Relays, Lighting, Instruments, Audio, Power Windows/Locks, Cruise Control, Alarm System.

Engine Control System:

ECU (Engine Control Unit) operation, sensor diagnostics (MAP, TPS, Knock, O2), actuator testing, boost control.

Chassis And Body:

Frame, body panels, doors, glass, interior trim, seats, exterior trim, rust prevention, sound deadening.

Climate Control:

HVAC system, A/C refrigerant service, blower motor, heater core, climate control panel.

Fuel System:

Fuel tank, fuel pump, fuel injectors, fuel pressure regulator, fuel filter replacement.

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, spark plug service, belt inspections/replacement, brake fluid flush.

Troubleshooting:

Diagnostic flowcharts for common drivability issues, electrical faults, starting problems, performance complaints.

Repair:

Step-by-step repair instructions for all major vehicle systems, including engine rebuilds, transmission overhauls, suspension component replacement, bodywork repairs.

Diagnostics:

On-board diagnostics (OBD-I), fault code interpretation, sensor testing, component testing with multimeter and specialized tools.

Adjustments:

Idle speed adjustment, ignition timing, clutch pedal free play, parking brake adjustment.

Specifications:

Torque specifications for all fasteners, fluid capacities, electrical component resistance values, alignment specifications.

Technical Depth

Depth Of Coverage:

Comprehensive (from basic maintenance to full engine/transmission rebuilds)

Diagnostic Focus:

Advanced diagnostics for turbocharged systems and 4WS functionality

📊 Manual Specifications

File Format

File Format:

Searchability:

Searchable text (OCR processed)

Print Quality

Print Quality:

High-resolution scans with clear text and diagrams

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

F2T (FE3)

Engine Type:

Inline 4-Cylinder, DOHC, 16 Valves, Turbocharged and Intercooled

Displacement:

2.2 Liters (2184 cc)

Performance

Horsepower Net:

190 hp @ 6000 rpm (approx.)

Torque Net:

203 lb-ft @ 3500 rpm (approx.)

Bore X Stroke:

86.0 mm x 94.0 mm

Compression Ratio:

8.3:1

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) with Turbocharger

Recommended Fuel:

Premium Unleaded Gasoline (91+ Octane)

Turbocharger

Turbocharger Model:

Mitsubishi TD05H-14B (typical)

Boost Pressure Stock:

Approximately 10-12 psi (controllable)

🔧 Transmission

Standard

Transmission Type Standard:

5-Speed Manual (G5M-R)

Optional

Transmission Type Optional:

4-Speed Automatic with Overdrive

Features

Manual Transmission Features:

Close-ratio gearing, limited-slip differential (LSD) often standard on GT-R.

Automatic Transmission Features

Automatic Transmission Features:

Electronically controlled, 'Sport' mode programming.

Fluid Specifications

Manual Transmission Fluid:

API GL-4, SAE 75W-90 (refer to manual for exact spec)

Automatic Transmission Fluid:

Mazda ATF-M III or equivalent (Dexron III compatible)

📐 Dimensions

Exterior

Length:

176.4 inches (4480 mm)

Width:

69.1 inches (1755 mm)

Height:

50.2 inches (1275 mm)

Wheelbase:

104.5 inches (2655 mm)

Front Track:

59.3 inches (1505 mm)

Rear Track:

58.5 inches (1485 mm) (4WS models may vary slightly)

Weights

Curb Weight:

3080 - 3250 lbs (1397 - 1474 kg) (depending on options)

Gross Vehicle Weight Rating:

Approx. 4000 lbs (1814 kg)

Cargo

Trunk Volume:

Approx. 10.2 cu ft

🛡️ Safety Features

Ratings

NHTSA Crash Test Ratings:

Not extensively rated by modern standards, but generally considered robust for its era. Focus on structural integrity.

Active Features

Active Safety Features:

Optional Anti-lock Braking System (ABS).

Passive Features

Passive Safety Features:

3-point seat belts, reinforced passenger cage, side-impact door beams, driver airbag (late models/optional).

Lighting

Headlight Type:

Pop-up (retractable) halogen headlights

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM Stereo Cassette player, optional CD player, speaker configurations (e.g., 6-speaker system).

Climate Control Interface:

Manual or automatic climate control systems with physical knobs and buttons.

Driver Assistance

Driver Assistance Features:

ABS (Anti-lock Braking System), Cruise Control.

Connectivity

Connectivity Options:

N/A (pre-smartphone era, basic wired connectivity for audio).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-5,000 miles or 3-6 months (depending on driving conditions).

Air Filter Replacement:

Every 15,000 miles or annually.

Spark Plug Replacement:

Every 30,000 miles (specific type recommended in manual).

Timing Belt Replacement:

Crucial: Every 60,000 miles or 5 years due to it being an interference engine.

Fluid Specifications

Engine Oil Capacity:

4.8 US quarts (4.5 Liters) with filter change.

Engine Oil Type:

API SJ/SL or higher, SAE 10W-30 or 10W-40 (check manual for specific temp recommendations).

Coolant Capacity:

7.0 US quarts (6.6 Liters).

Coolant Type:

Ethylene glycol-based antifreeze with water (50/50 mix recommended).

Brake Fluid Type:

DOT 3 or DOT 4.

Known Issues

Common Issues Engine:

Turbocharger wear, blown head gaskets (due to heat/age), distributor issues, MAF sensor (if applicable, though likely MAP), fuel injector clogging.

Common Issues Drivetrain:

Worn clutch components, differential seals, CV joint boots.

Common Issues Suspension:

Worn bushings, ball joints, tie rod ends, struts/shocks.

Common Issues Electrical:

Corroded grounds, aging wiring harnesses, power window motor failure, HVAC blower resistor issues.

Common Issues 4Ws:

Hydraulic leaks in the 4WS system, sensor malfunctions, actuator wear.

📚 Vehicle History

Brand Heritage

Mazda Performance Heritage:

Mazda's history of sporty, driver-focused vehicles, exemplified by the RX-7, provided a foundation for the MX-6's performance aspirations.

Model Evolution

Mx6 First Generation:

First generation (1987-1991) was a coupe based on the Mazda Capella (626) platform.

Mx6 Second Generation:

Second generation (1991-1997) shared its platform with the Ford Probe and Mazda MX-6 (Japan market). This manual covers the latter part of the second generation.

Gt R Trim Significance:

GT-R designation often indicated a higher performance variant, sometimes with AWD (though primarily FWD in the US market MX-6 context, focus is on the GT Turbo 4WS).

Production

Manufacturing Plant:

Hofu Plant, Yamaguchi Prefecture, Japan

Production Volume:

Moderate volume, as it was a niche performance coupe.

🏆 Awards & Recognition

Recognitions

Automotive Journal Awards:

Often praised for its styling and performance in period reviews, but specific major awards are less common than for some contemporaries.

Ratings

Handling Performance:

Generally well-regarded for its handling, especially with the optional 4WS system enhancing agility.

Certifications

Emissions Standards:

Meets emissions standards for its respective model years (e.g., EPA, CARB).