Your shopping cart
😊 Product added to cart successfully   Product removed to cart successfully
Your shopping cart is empty!
Continue shopping
1 of 2

Mazda MX5 MX-5 1999-2002 WSM Service Manual Repair

Regular price
$16.99
Sale price
$16.99
Regular price
🏷️ Basic Information Identification Make: Mazda Model: MX-5 Miata Generation: NB Chassis Code: NB1 (for 1999-2000), NB2 (for 2001-2005) Production Years Covered: 1999, 2000, 2001, 2002 👋 Introduction Market Position...
18 people are viewing this right now
Type: Car
Vendor:
Sku: 86546
Mazda MX5 MX-5 1999-2002 WSM Service Manual Repair
🏷️ Basic Information
Identification
Make:
Mazda
Model:
MX-5 Miata
Generation:
NB
Chassis Code:
NB1 (for 1999-2000), NB2 (for 2001-2005)
Production Years Covered:
1999, 2000, 2001, 2002
👋 Introduction
Market Position
Vehicle Class:
Lightweight two-seater sports car / roadster.
Primary Appeal:
Driving fun, affordability, open-top motoring, agile handling.
Competitive Analysis
Key Competitors:
Honda S2000, Toyota MR2 Spyder, BMW Z3, Porsche Boxster (though generally in a higher price bracket).
Key Features
Handling Characteristics:
Renowned for its balanced chassis, near 50/50 weight distribution, and responsive steering, providing excellent feedback.
Engine Layout:
Front-engine, rear-wheel drive layout contributing to its balanced handling.
Convertible Design:
Standard soft-top convertible, with an optional hardtop available for enhanced all-weather usability.
📋 Manual Details
Coverage Areas
General Description:
Comprehensive service, repair, and maintenance information for the Mazda MX-5 Miata NB generation (1999-2002).
Page Count
Estimated Page Count:
Varies by specific edition, but typically over 1000 pages for a full WSM.
Manual Type
Type:
Workshop Service Manual (WSM) / Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, inspection, repair, timing belt replacement, cooling system, lubrication system, fuel system, emissions control systems.
Engine Performance:
Engine control systems (ECU), ignition system, fuel injection, diagnostics, performance tuning considerations.
Transmission Manual:
Manual transmission assembly, disassembly, clutch system, gearshift mechanism, fluid specifications, repair procedures.
Transmission Automatic:
Automatic transmission assembly, disassembly, torque converter, shift control, fluid specifications, repair procedures (if applicable to specific models covered).
Drivetrain:
Rear-wheel drive system, differential assembly, driveshafts, CV joints, wheel bearings, axle shafts.
Suspension:
Front and rear suspension systems, shock absorbers, springs, control arms, ball joints, bushings, wheel alignment specifications.
Steering:
Steering gear, power steering system (if equipped), tie rods, steering column, column lock mechanism, steering wheel removal.
Brakes:
Brake system (front and rear discs), brake calipers, master cylinder, brake booster, ABS system (if equipped), brake fluid specifications, bleeding procedures, rotor and pad replacement.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting systems (headlights, taillights, interior lights), fuses and relays.
Body And Frame:
Body panel removal and installation, door mechanisms, hood and trunk latches, convertible top mechanism, interior trim, chassis lubrication points.
HVAC:
Heating, ventilation, and air conditioning (HVAC) system, refrigerant handling, blower motor, evaporator, condenser, heater core.
Interior:
Dashboard, seats, seat belts, airbags (SRS system), instrument cluster, audio system, interior trim components.
Diagnostics:
On-Board Diagnostics (OBD-II) system, diagnostic trouble codes (DTCs), diagnostic procedures for various systems.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement, air filter replacement.
Troubleshooting:
Step-by-step troubleshooting guides for common and uncommon issues across all vehicle systems.
Repair And Overhaul:
Detailed instructions for component removal, repair, reassembly, and installation for nearly all vehicle parts.
Wiring Diagrams:
Complete electrical schematic diagrams for all vehicle systems, including component locations and wire routing.
Specifications And Tolerances:
Precise measurements, torque specifications, clearances, and other critical technical data for repairs and adjustments.
Technical Depth
Depth Level:
In-depth, covering everything from basic maintenance to complete engine and transmission rebuilds.
Diagnostic Capabilities:
Advanced diagnostic procedures, including use of scan tools and interpretation of sensor data.
Special Tools:
Identification and usage instructions for specialized tools required for specific repair procedures.
📊 Manual Specifications
File Format
Format:
Portable Document Format (PDF)
Print Quality
Printability:
Full Printable
Binding Type
Binding:
Digital (Downloadable PDF)
Paper Type
Paper Type Equivalent:
N/A (Digital format)
Software Requirements
Reader Requirement:
Adobe Acrobat Reader or compatible PDF viewer.
Compatibility
Operating Systems:
Compatible with all versions of Windows and macOS.
Delivery Method
Delivery:
Instant Download
⚙️ Engine Specifications
Primary Engine
Engine Code Usdm 1999 2000:
BP-ZE
Engine Code Usdm 2001 2002:
BP-YV (variable valve timing)
Engine Type:
Naturally Aspirated Inline 4-Cylinder, DOHC, 16 Valves
Performance
Displacement Cc:
1839 cc (1.8 Liters)
Horsepower Hp 1999 2000:
140 hp @ 6500 rpm
Horsepower Hp 2001 2002:
142 hp @ 6500 rpm (with VVT)
Torque Lb-Ft 1999 2000:
110 lb-ft @ 4500 rpm
Torque Lb-Ft 2001 2002:
112 lb-ft @ 4500 rpm (with VVT)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Sequential Multi-Port Fuel Injection (S-MPFI)
Recommended Fuel:
87 Octane Unleaded Gasoline (minimum)
🔧 Transmission
Standard
Type:
5-Speed Manual Transmission
Optional
Type:
4-Speed Automatic Transmission
Features
Clutch Type:
Hydraulically Actuated Diaphragm Spring Clutch
Manual Transmission Fluid:
API GL-4 75W-90 Gear Oil (e.g., Mazda Genuine Gear Oil)
Automatic Transmission Fluid:
Mazda ATF-J2 or equivalent Dexron II/III type fluid
📐 Dimensions
Exterior
Length Mm:
3955 mm
Width Mm:
1680 mm
Height Mm:
1245 mm (soft top)
Wheelbase Mm:
2265 mm
Weights
Curb Weight Kg:
Approximately 1070-1110 kg (depending on transmission and options)
Gross Vehicle Weight Rating Kg:
Approximately 1400 kg
🛡️ Safety Features
Ratings
Federal Motor Vehicle Safety Standards:
Meets or exceeds FMVSS requirements for its model years.
Active Features
ABS:
Anti-lock Braking System (ABS) available as an option or standard on certain trims/years.
Traction Control:
Traction Control System (TCS) available on some models, particularly later NB2 versions.
Passive Features
Airbags:
Driver and Passenger Frontal Airbags (Supplemental Restraint System - SRS).
Rollover Protection:
Reinforced A-pillars and behind-seat roll hoops for occupant protection.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD stereo system with 4 or 6 speakers depending on trim level. Optional Bose premium audio available.
Instrument Cluster:
Analog gauges including speedometer, tachometer, fuel level, and coolant temperature. Trip odometer and warning lights.
Driver Assistance
Cruise Control:
Available on most models.
Connectivity
Auxiliary Input:
Typically not present on factory systems from this era; aftermarket solutions required.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first. Inspect more frequently under severe driving conditions.
Engine Oil Filter Replacement:
Replace with every oil change.
Engine Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually. Inspect every 7,500 miles.
Spark Plug Replacement:
Every 60,000 miles (96,000 km). Use specified iridium or platinum plugs.
Timing Belt Replacement:
Every 60,000 miles (96,000 km) or 5 years (critical for preventing catastrophic engine damage).
Brake Fluid Flush:
Every 24 months or 30,000 miles (48,000 km).
Fluid Specifications
Engine Oil Type And Viscosity:
SAE 5W-30 API SG or SH, or ILSAC GF-II or GF-III
Coolant Type:
Mazda Long Life Coolant (Blue) or equivalent ethylene glycol-based coolant with a 50/50 mix of coolant and distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Timing Belt Tensioner:
Idler pulley bearing failure can occur if not replaced during timing belt service, leading to belt failure.
Radiator Corrosion:
Plastic end tanks on the radiator can become brittle and crack over time, leading to leaks.
Power Window Motors:
Window regulators and motors can fail, leading to slow or inoperable windows.
Oil Cooler Lines:
Leaking oil cooler lines can occur on models equipped with the optional oil cooler.
Clutch Slave Cylinder:
External slave cylinder can develop leaks over time.
📚 Vehicle History
Brand Heritage
Mazda Sports Car Legacy:
Built upon the legacy of the iconic Mazda Cosmo Sport and the original Mazda RX-7, emphasizing Jinba Ittai (horse and rider as one) driving philosophy.
Model Evolution
Nb Generation Introduction:
The NB generation (1999-2005) was introduced to update the styling and technology of the original NA Miata, maintaining its core principles.
Nb Facelift 2001:
The 2001 model year (NB2) featured a significant facelift including updated headlights (retractable to fixed), new bumpers, revised interior, and the introduction of variable valve timing (VVT) on the engine.
Production
Production Plant:
Mazda's Hofu Plant No. 1, Yamaguchi Prefecture, Japan.
Sale

Unavailable

Sold Out