Mazda Premacy 2005-2010 Service Repair Workshop Manual

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The Mazda Premacy, produced from 2005 to 2010, represents the second generation of this versatile compact MPV, also known as the Mazda 5 in many global markets. Designed with Mazda's...

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Type: Car

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Sku: 58191

Tags: 2005 2006 2007 2008 2009 2010 Car Engines K Series Mazda Premacy

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Description

The Mazda Premacy, produced from 2005 to 2010, represents the second generation of this versatile compact MPV, also known as the Mazda 5 in many global markets. Designed with Mazda's signature "Zoom-Zoom" philosophy, it offers a blend of practicality, flexible seating, and engaging driving dynamics, distinguishing itself within its segment. This model typically features front-wheel drive, with optional all-wheel drive available on select configurations, and is powered by a range of MZR gasoline engines or a MZR-CD diesel engine, providing a balance of performance and efficiency. Its thoughtful engineering and emphasis on a car-like driving experience made it a well-regarded choice for families and individuals seeking a practical yet enjoyable vehicle. This comprehensive service repair workshop manual provides in-depth guidance for the Mazda Premacy (CP internal design code) from 2005 through 2010. It covers all essential aspects of vehicle maintenance, repair, and diagnostics, including detailed procedures for engine mechanical and electrical systems, fuel, clutch, manual and automatic transaxles, driveshafts, suspension, steering, braking, and body systems. The manual also includes information on the restraint system, HVAC, and body electrical components. With step-by-step instructions, troubleshooting guides, and wiring diagrams, this manual is an invaluable resource for DIY owners and professional technicians alike, ensuring proper upkeep and efficient repair of the vehicle.

🏷️ Basic Information

Identification

Make:

Mazda

Model:

Premacy

Model Code:

CP (Internal Design Code)

Generation

Generation:

Second Generation (2005-2010)

👋 Introduction

Market Position

Target Audience:

DIY car owners with basic mechanical skills and independent automotive service professionals.

Competitive Analysis

Value Proposition:

Provides dealer-level repair information, enabling significant cost savings on maintenance and repairs.

Key Features

Information Source:

Official manufacturer documentation, mirroring the content used by authorized dealerships.

Accessibility:

Instant PDF download for immediate access and on-demand printing of specific pages.

📋 Manual Details

Coverage Areas

Covered Years:

2005, 2006, 2007, 2008, 2009, 2010

Market Focus:

Global

Page Count

Estimated Page Count:

Extensive (Thousands of pages, typical for comprehensive workshop manuals)

Manual Type

Manual Type:

Service Repair Workshop Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, cylinder head, block assembly, lubrication, cooling, timing systems, and related components.

Engine Electrical:

Ignition system, starting system, charging system, engine control module (ECM) diagnostics, sensors, actuators.

Emission Control:

Exhaust gas recirculation (EGR), catalytic converter, evaporative emission control (EVAP) system, emissions sensors.

Fuel System:

Fuel pump, injectors, fuel filter, fuel pressure regulator, fuel tank, fuel lines, vapor recovery system.

Clutch System:

Clutch assembly, hydraulic system (master and slave cylinders), clutch pedal, release bearing, flywheel.

Manual Transaxle:

Gearbox internals, shift mechanism, bearings, seals, lubricant specifications, repair procedures.

Automatic Transaxle:

Torque converter, transmission control module (TCM), hydraulic control system, gear sets, clutches, seals, fluid specifications.

Driveshaft Axle:

CV joints, drive axles, differential, propeller shaft (if applicable for AWD variants), U-joints.

Suspension:

Front and rear suspension components, shock absorbers, struts, coil springs, control arms, ball joints, bushings, alignment specifications.

Steering:

Power steering system (hydraulic or electric), steering rack, tie rods, steering column, alignment.

Restraint System:

Airbag system (SRS), seat belts, pretensioners, diagnostic procedures for SRS.

Brake System:

Front and rear brake components (discs/drums), calipers, master cylinder, brake lines, ABS system, parking brake.

Body Interior Exterior:

Body panels, doors, hood, tailgate, interior trim, seats, glass, seals, body repair techniques.

Body Electrical:

Lighting system, power windows, power locks, mirrors, wipers, horn, interior lighting, central locking, keyless entry.

HVAC:

Air conditioning system, heater core, blower motor, controls, refrigerant, operation, service.

Procedures Included

Maintenance Procedures:

Scheduled maintenance, oil changes, filter replacements, spark plug replacement, fluid checks and changes, brake pad replacement.

Repair Procedures:

Step-by-step instructions for component removal, installation, and overhaul for all covered systems.

Troubleshooting:

Diagnostic flowcharts, common symptoms, fault codes, and procedures for diagnosing and resolving issues.

Wiring Diagrams:

Detailed electrical wiring schematics for all vehicle systems, aiding in electrical diagnostics and repairs.

Technical Depth

Depth Of Coverage:

Comprehensive (covers basic maintenance to complete engine and transmission rebuilds, advanced diagnostics).

📊 Manual Specifications

File Format

Digital Format Details:

Optimized for PC/Mac viewing, compatible with most e-readers and mobile devices. Searchable text capabilities.

Print Quality

Printability:

High-resolution, all pages are printable for in-garage use.

Binding Type

Binding:

N/A (Digital PDF format)

Paper Type

Paper Quality:

N/A (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Options:

Likely includes MZR 1.8L (LF-DE, LF-VE) and MZR 2.0L (RF-CX, PE-VPS) inline-four gasoline engines, and potentially 2.0L MZR-CD (RF-CDT) diesel engine depending on market.

Performance

Horsepower Range:

Approximately 115 hp to 140 hp for gasoline variants, and around 100-115 hp for diesel variants, specific to engine and market.

Torque Range:

Approximately 120 lb-ft to 140 lb-ft for gasoline variants, and around 145-170 lb-ft for diesel variants, specific to engine and market.

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) for gasoline engines, Common Rail Diesel Injection (CRDI) for diesel engines.

🔧 Transmission

Standard

Transmission Options:

Typically a 5-speed manual transaxle.

Optional

Transmission Options:

Optional 4-speed or 5-speed automatic transaxle (depending on engine and market).

Features

Transmission Features:

Front-wheel drive (FWD) is standard, with optional All-Wheel Drive (AWD) available on some configurations.

📐 Dimensions

Exterior

Body Style:

Compact MPV (Multi-Purpose Vehicle) / Minivan

Wheelbase:

Approximately 2670 mm (105.1 inches)

Length:

Approximately 4350 mm (171.3 inches)

Width:

Approximately 1720 mm (67.7 inches)

Height:

Approximately 1610 mm (63.4 inches)

Weights

Curb Weight:

Varies by configuration, generally between 1350-1500 kg (2976-3307 lbs).

🛡️ Safety Features

Ratings

Crash Test Information:

Refer to specific market safety ratings (e.g., Euro NCAP, NHTSA) if available. Likely equipped with standard safety features of its era.

Active Features

Active Safety Systems:

Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), possibly Brake Assist (BA) depending on trim.

Passive Features

Passive Safety Features:

Front airbags for driver and passenger, potentially side airbags and curtain airbags on higher trims. Three-point seat belts with pretensioners.

💡 Technology Features

Infotainment

Infotainment Features:

Basic AM/FM/CD audio system, optional navigation system, climate control.

Driver Assistance

Driver Assistance Features:

Limited by era. Primarily ABS, EBD. Higher trims might offer cruise control.

Connectivity

Connectivity Options:

Auxiliary input for audio devices may be present on some models.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 7,500 to 10,000 miles (12,000 to 16,000 km) or 6-12 months, depending on oil type and driving conditions (refer to manual for specifics).

Spark Plug Replacement:

Varies by spark plug type (e.g., iridium recommended) - typically around 60,000 to 100,000 miles (96,000 to 160,000 km).

Fluid Specifications

Engine Oil Specification:

SAE 5W-30 or 5W-40 API SN/CF or ACEA A3/B4, consult manual for exact specification based on engine and climate.

Transmission Fluid Manual:

GL-4 SAE 75W-90 gear oil.

Transmission Fluid Automatic:

Mazda Genuine ATF-FZ or equivalent (refer to manual for specific type).

Coolant Specification:

Mazda Genuine FL22 long-life coolant (or equivalent ethylene glycol based coolant with silicate inhibitors) mixed 50/50 with distilled water.

Known Issues

Common Wear Items:

CV boots, front suspension bushings, rear shock absorbers, and potential for minor electrical gremlins typical of vehicles of this age.

Engine Specifics:

Early diesel variants might exhibit issues related to diesel particulate filters (DPF) or glow plugs if not properly maintained. Gasoline engines are generally robust.

📚 Vehicle History

Brand Heritage

Mazda Philosophy:

Mazda's 'Zoom-Zoom' philosophy emphasizing driving dynamics and a sporty feel, even in practical vehicles like the Premacy.

Model Evolution

Generation Characteristics:

The second generation Premacy (also known as Mazda 5 in many markets) continued the compact MPV concept with a focus on practicality, versatility, and a more car-like driving experience.

Production

Manufacturing Locations:

Primarily manufactured in Japan (Mazda's Hofu Plant).

🏆 Awards & Recognition

Recognitions

Market Achievements:

The Premacy (and its Mazda 5 variant) was generally well-received for its practicality, flexible seating, and driving dynamics within the compact MPV segment. Specific awards would vary by market and year.