🏷️ Basic Information

Make:

Mazda

Model:

Protege 5

Model Generation:

First Generation

Model Years Covered:

2001, 2002, 2003

Platform:

Mazda BJ Platform

Chassis Code:

BJ5W

👋 Introduction

Market Position:

The Mazda Protege 5 was a popular compact wagon/hatchback offering practicality and sporty handling, aimed at young families and individuals seeking a versatile vehicle.

Competitors:

Subaru Outback, Honda CR-V, Toyota RAV4 (early models), Ford Focus Wagon, Nissan Sentra Wagon.

Key Features:

Sporty styling, agile handling, practical cargo space, available all-wheel drive (less common for Protege 5, more for Sedan/Hatchback siblings), reliable powertrain.

Manual Value Proposition:

Provides owners and technicians with the authoritative, factory-level information needed for accurate diagnosis, repair, and maintenance, ensuring longevity and optimal performance of the Protege 5.

📋 Manual Details

Coverage Areas:

All major mechanical, electrical, and body systems; troubleshooting, diagnostics, repair procedures, maintenance schedules.

Page Count:

Estimated 2000+ pages (typical for comprehensive factory service manuals)

Manual Type:

Factory Service Repair Workshop Manual

Language:

English

Format:

Downloadable PDF

📖 Manual Coverage

Engine:

Engine mechanical (FS-DE/FS-ZE), cooling system, lubrication system, fuel system, ignition system, emissions control.

Transmission:

Manual transmission (G5M-P), Automatic transmission (JF01E), clutch system, drivetrain.

Brakes:

Front disc brakes, rear drum brakes (standard), ABS system, brake system bleeding, hydraulic components.

Steering:

Power steering system, steering rack, steering column.

Suspension:

Front MacPherson struts, rear multi-link suspension, springs, shock absorbers, bushings, wheel alignment.

Electrical:

Starting and charging system, lighting system, instrument cluster, power windows, power locks, audio system, wiring diagrams.

Body:

Exterior panels, interior trim, doors, hood, liftgate, body sealing, rust prevention.

HVAC:

Air conditioning system, heating system, ventilation, climate control.

Safety:

Airbag system, seat belts, pre-tensioners.

Wiring Diagrams:

Comprehensive electrical wiring diagrams for all systems, including power distribution, grounds, and component connections.

Maintenance:

Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt replacement, brake pad replacement.

Diagnostics:

Troubleshooting guides, diagnostic trouble codes (DTCs), system specific diagnostic procedures.

Repair:

Engine overhaul, transmission rebuild, brake caliper replacement, strut replacement, exhaust system repair, body panel repair.

Installation:

Component installation (e.g., alternator, starter, fuel pump), accessory installation.

Troubleshooting:

Step-by-step fault finding for common and uncommon issues across all vehicle systems.

Torque Specifications:

Detailed torque values for all critical fasteners (engine, transmission, suspension, brakes, wheels).

Technical Depth:

Comprehensive: Covers everything from basic fluid checks and routine maintenance to complete engine and transmission overhauls, advanced electrical diagnostics, and bodywork.

Diagnostic Tools Required:

OBD-II scanner, multimeter, specialized tools for specific repairs (e.g., timing tools, bearing pullers).

📊 Manual Specifications

File Format:

PDF

Searchable Text:

Yes (typically)

Printable:

Yes

Print Quality:

High Resolution (suitable for printing)

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Code:

FS-DE

Engine Type:

2.0L DOHC 16-Valve Inline-4

Displacement:

1991 cc (2.0 Liters)

Engine Layout:

Inline-4, Transverse

Horsepower:

130 hp @ 6000 rpm (typical for FS-DE)

Torque:

135 lb-ft @ 4000 rpm (typical for FS-DE)

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline (87 Octane Recommended)

Performance Engine Code:

FS-ZE (Optional, typically in JDM or specific performance trims, 170 hp)

🔧 Transmission

Transmission Type Standard:

5-Speed Manual Transmission (G5M-P)

Transmission Type Optional:

4-Speed Automatic Transmission (JF01E)

Clutch Type:

Dry single-plate clutch (Manual)

Transmission Fluid Spec Manual:

API GL-4 Gear Oil, SAE 75W-90

Transmission Fluid Spec Automatic:

Mazda ATF-III or equivalent

📐 Dimensions

Length:

4320 mm (169.9 in)

Width:

1705 mm (67.1 in)

Height:

1520 mm (59.8 in)

Wheelbase:

2610 mm (102.8 in)

Cargo Volume Seats Up:

Approx. 33.7 cu ft

Cargo Volume Seats Down:

Approx. 60.6 cu ft

Curb Weight:

Approx. 1310-1350 kg (2888-2976 lbs)

🛡️ Safety Features

NHTSA Front Impact Driver:

Good (2002 Model Year)

NHTSA Front Impact Passenger:

Good (2002 Model Year)

Active Safety Features:

Optional Anti-lock Braking System (ABS)

Passive Safety Features:

Dual front airbags, front seatbelt pretensioners, side-impact door beams.

💡 Technology Features

Infotainment System:

Basic AM/FM stereo with CD player, optional premium audio systems.

Speaker Configuration:

Typically 4 or 6 speakers depending on trim level.

Driver Assistance Features:

Limited; primarily ABS was optional. No advanced electronic driver aids.

Connectivity Features:

No Bluetooth or USB connectivity as standard; aftermarket solutions required.

🔧 Maintenance

Oil Change Interval:

Every 5,000 miles or 6 months, whichever comes first (under normal driving conditions).

Air Filter Replacement Interval:

Every 15,000 miles or 12 months.

Spark Plug Replacement Interval:

Every 60,000 miles (Platinum or Iridium plugs).

Timing Belt Replacement Interval:

Not applicable (FS-DE engine uses a timing chain).

Engine Oil Spec:

API SN/SP, ILSAC GF-6A, SAE 5W-20 (or 5W-30 depending on climate/engine wear)

Engine Oil Capacity:

4.2 Liters (4.4 US Quarts) with filter change.

Coolant Spec:

Mazda FL22 Long Life Coolant or equivalent (50/50 mixture with distilled water).

Brake Fluid Spec:

DOT 3 or DOT 4

Common Issue Engine Mounts:

Engine mounts can degrade over time, leading to increased vibration and noise.

Common Issue Power Steering Pump:

Power steering pump leaks or failures can occur.

Common Issue Suspension Components:

Sway bar links and bushings can wear, causing clunking noises.

Common Issue Evaporative Emissions System:

EVAP system leaks (e.g., charcoal canister, vent valve) can trigger check engine lights.

📚 Vehicle History

Mazda Brand Philosophy:

Known for 'Zoom-Zoom' driving dynamics and engaging vehicles across its range.

Protege Lineage:

The Protege series spanned multiple generations, evolving from a compact sedan to include hatchback and wagon variants like the Protege 5.

Production Period:

The first generation Protege (BJ platform) was produced from 1998 to 2003. The Protege 5 variant was introduced later in this generation.

Manufacturing Location:

Primary manufacturing plants in Japan and North America.

🏆 Awards & Recognition

Automotive Journal Awards:

Received positive reviews for its handling and practicality from automotive publications of its era, though specific major awards for this model year are less prominent compared to later generations.