Mazda Protege 2001-2003 Service Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: Protege Model Years Covered: 2001, 2002, 2003 Generation Generation: BJ (Second Generation) Codes Chassis Codes: BJ3P (Sedan), BJ5W (Wagon) 👋 Introduction Market Position...

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Type: Car

Vendor:

Sku: 261179

Tags: 2001 2002 2003 Car Cars Mazda Protege

Product variants

Description

🏷️ Basic Information

Identification

Make:

Mazda

Model:

Protege

Model Years Covered:

2001, 2002, 2003

Generation

Generation:

BJ (Second Generation)

Codes

Chassis Codes:

BJ3P (Sedan), BJ5W (Wagon)

👋 Introduction

Market Position

Segment:

Compact Car

Target Audience:

Economy-minded buyers seeking reliable and practical transportation

Competitive Analysis

Key Competitors:

Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra

Key Features

Design Philosophy:

Mazda's 'Zoom-Zoom' driving dynamics, practical interior, fuel efficiency

Value Proposition

Offering:

Excellent value for money with a good balance of features, performance, and reliability

📋 Manual Details

Coverage Areas

Coverage Scope:

Comprehensive service and repair for all aspects of the vehicle

Page Count

Estimated Page Count:

1500+

Manual Type

Manual Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanical, fuel system, cooling system, lubrication system, ignition system, exhaust system

Transmission:

Manual and automatic transmission service, repair, and diagnostics

Drivetrain:

Front-wheel drive, CV joints, drive axles, differentials

Suspension:

Front and rear suspension components, alignment, shock absorbers, springs

Steering:

Steering system components, power steering, steering column

Brakes:

Front and rear brakes (disc/drum), ABS system, parking brake

Electrical:

Battery, charging system, starting system, lighting, instruments, power accessories, body control modules

HVAC:

Heating, ventilation, and air conditioning system diagnosis and repair

Body And Trim:

Exterior body panels, interior trim, doors, glass, seats

Diagnostics:

OBD-II diagnostics, trouble code (DTC) interpretation, symptom-based troubleshooting

Procedures Included

Maintenance:

Scheduled maintenance intervals, fluid changes, filter replacements, inspections

Repair:

Component removal and installation, adjustments, internal component repair

Troubleshooting:

Step-by-step diagnostic procedures for common and uncommon problems

Specifications:

Torque specifications, clearances, fluid capacities, electrical resistance values

Wiring Diagrams:

Complete electrical system wiring diagrams for all major components and circuits

Technical Depth

Depth:

Factory-level detail, suitable for professional technicians and advanced DIYers

Diagnostic Tools:

Includes information on required diagnostic tools and equipment

Rebuild Procedures:

Detailed procedures for engine and transmission rebuilding

📊 Manual Specifications

File Format

Compatibility:

Compatible with all Windows versions, Linux, and macOS

Print Quality

Image Resolution:

High-resolution, clear text and diagrams suitable for printing

Binding Type

Binding Type:

Not Applicable (Digital PDF)

Paper Type

Paper Type:

Not Applicable (Digital PDF)

File Features

Searchability:

Fully searchable text for quick information retrieval

Distribution

Delivery Method:

Free Digital Download, No Shipping Costs

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

FS-DE (2.0L DOHC Inline-4)

Displacement 1:

1991 cc

Bore X Stroke 1:

83.0 mm x 92.0 mm

Compression Ratio 1:

9.1:1

Horsepower 1:

130 hp @ 5500 rpm (approx.)

Torque 1:

135 lb-ft @ 4000 rpm (approx.)

Secondary Engine

Engine Code 2:

Z5-DE (1.5L DOHC Inline-4) - Primarily for base models/specific markets

Displacement 2:

1498 cc

Horsepower 2:

105 hp @ 6000 rpm (approx.)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI), Sequential Multi-Port Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline, 87 octane minimum

Ignition System

Ignition Type:

Distributorless Ignition System (DIS) with coil-on-plug or coil pack

🔧 Transmission

Standard

Transmission Type 1:

5-Speed Manual

Optional

Transmission Type 2:

4-Speed Automatic (with Lock-up Torque Converter)

Features

Automatic Features:

Electronically controlled, power/normal shift modes

Fluid Spec

Manual Transmission Fluid:

API GL-4, SAE 75W-90 gear oil (check manual for exact specification)

Automatic Transmission Fluid:

Mazda ATF JWS3317 or equivalent (check manual for exact specification)

📐 Dimensions

Exterior

Length Sedan:

4425 mm / 174.2 in

Width:

1705 mm / 67.1 in

Height:

1410 mm / 55.5 in

Wheelbase:

2610 mm / 102.8 in

Interior

Passenger Volume:

Approx. 98 cu ft

Cargo

Trunk Volume Sedan:

Approx. 12.9 cu ft

Weights

Curb Weight Manual:

Approx. 2650 lbs (1200 kg)

Curb Weight Automatic:

Approx. 2750 lbs (1250 kg)

Wheels And Tires

Standard Tire Size:

185/65R14 or 195/55R15 (depending on trim)

Wheel Bolt Pattern:

4x100

🛡️ Safety Features

Ratings

NHTSA Driver Front Impact:

4-Star (2001 models)

NHTSA Passenger Front Impact:

4-Star (2001 models)

IIHS Offset Frontal Crash:

Good (for models equipped with side airbags, depending on year)

Active Features

Available Anti-lock Braking System (ABS) on most models

Passive Features

Airbags:

Driver and front passenger airbags, optional side-impact airbags

Seatbelts:

Front 3-point height-adjustable seatbelts with pretensioners, rear 3-point seatbelts

💡 Technology Features

Infotainment

Audio System:

AM/FM stereo with CD player, optional cassette player, 4 or 6 speaker system

Climate Control:

Manual or automatic climate control system

Driver Assistance

Cruise Control:

Standard on LX and ES trims, optional on DX

Connectivity

Connectivity Features:

Limited to basic audio inputs, no Bluetooth or USB for this era

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first

Air Filter Replacement Interval:

Every 15,000 miles (24,000 km) or 12 months

Spark Plug Replacement Interval:

Every 60,000 miles (96,000 km) (iridium or platinum type)

Coolant Flush Interval:

Every 30,000 miles (48,000 km) or 24 months

Fluid Specifications

Engine Oil Specification:

API SJ or SL, ILSAC GF-3, SAE 5W-30 synthetic blend or full synthetic recommended

Engine Oil Capacity:

4.5 US quarts (4.3 liters) with filter change (FS-DE engine)

Coolant Specification:

Mazda Super Long Life Coolant (Blue) or equivalent HOAT coolant

Brake Fluid Specification:

DOT 3 or DOT 4 brake fluid

Known Issues

Common Issue 1:

Premature wear of front control arm bushings

Common Issue 2:

Ignition coil failure (especially on older models)

Common Issue 3:

Catalytic converter failure due to engine misfires or oil consumption

Common Issue 4:

Power steering pump leaks or noise

Common Repairs

Tune Up Components:

Spark plugs (NGK PFR5N-11 or equivalent), ignition wires/coils, air filter, fuel filter

📚 Vehicle History

Brand Heritage

Mazda Philosophy:

Mazda's reputation for building engaging and reliable vehicles

Model Evolution

Bj Generation Introduction:

The BJ generation Protege was introduced for the 1999 model year, with significant updates for the 2001 model year, including revised styling and powertrain options.

Trim Levels:

DX, LX, ES, Mazdaspeed Protege (later models, not covered by this manual)

Production

Manufacturing Location:

Japan (Mazda Hofu Plant)

Production Years

Model Production Run:

1999-2003 (BJ generation)

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

Protege family often cited for value and driving dynamics, though not always making the 10Best list for this specific generation.

Ratings

Konsumen Reports Reliability:

Generally good to average reliability ratings for the period, with some model years showing better performance than others.