🏷️ Basic Information

Make:

Mazda

Model:

Protege

Model Generation:

Third Generation (BJ platform)

Production Years Covered:

2000-2004

👋 Introduction

Target Audience:

DIY enthusiasts, independent repair shops, Mazda Protege owners seeking to perform maintenance and repairs

Value Proposition:

Provides professional-level repair information at a fraction of the cost of dealership service or professional workshop manuals, empowering owners to save money and understand their vehicle better.

Detail Level:

Extremely detailed, covering all workshop procedures from simple maintenance to complex overhauls.

Ease Of Use:

Easy-to-follow, step-by-step instructions with clear diagrams, suitable for various skill levels.

Completeness:

Complete compilation of workshop data, including technical data, spare parts illustrations, and electrical diagrams.

📋 Manual Details

Market:

Global (North American focus implied by common availability, but content likely universal for BJ platform Protege)

Vehicle Variants Covered:

Sedan, Hatchback (MP3, Mazdaspeed Protege may have variations not fully covered, but core systems are shared)

Estimated Page Count:

Extensive, typically 1000+ pages in a comprehensive workshop manual

Type:

Workshop Service Repair Manual

Language:

English

Format:

PDF

📖 Manual Coverage

Powertrain:

Engine Mechanical, Fuel System (EFI), Ignition System, Lubrication System, Cooling System, Exhaust System

Drivetrain:

Clutch System, Manual Transaxle, Automatic Transaxle (if applicable to all variants covered), Drive Axles

Suspension Steering:

Front Suspension, Rear Suspension, Steering System, Wheel Alignment Specifications

Brakes:

Front Disc Brakes, Rear Disc Brakes, Parking Brake System, ABS (Anti-lock Braking System) if equipped

Electrical:

Battery, Charging System, Starting System, Ignition System, Lighting System, Instrumentation, Wiper/Washer System, Audio System Wiring, Power Windows, Power Locks, Airbag System (SRS), Engine Control Module (ECM) Wiring Diagrams

Body Chassis:

Body Panel Removal/Installation, Doors, Hood, Trunk, Interior Trim, Bumpers, Chassis Components

HVAC:

Air Conditioning System, Heating System, Ventilation System

Maintenance:

Scheduled Maintenance Items, Fluid Changes (Oil, Coolant, Brake Fluid, Transmission Fluid), Filter Replacements (Oil, Air, Fuel, Cabin), Spark Plug Replacement, Belt Adjustments/Replacements

Troubleshooting:

Diagnostic Flowcharts, Common Symptoms and Causes, Fault Code Interpretation (OBD-II)

Repair Rebuild:

Engine Overhaul (Piston, Rings, Bearings, Valves), Cylinder Head Reconditioning, Transmission Overhaul, Brake Caliper Rebuild, Suspension Component Replacement, Alternator/Starter Motor Replacement

Diagnostics:

On-Board Diagnostics (OBD-II) Procedures, Sensor Testing, Actuator Testing, Wiring Harness Continuity Checks

Specifications:

Torque Specifications for critical fasteners, Fluid Capacities, Engine Timing Specifications, Valve Clearances (if applicable), Tire Pressures, Wheel Alignment Angles

Depth:

Comprehensive (from routine maintenance to major component overhaul and electrical system diagnostics)

Type:

Detailed Step-by-Step Diagrams, Exploded View Diagrams, Wiring Schematics

Part Numbers:

Includes detailed illustrations with part numbers for many components, aiding in the sourcing of spare parts.

Detail Level:

Features comprehensive exploded view diagrams that clearly show the assembly order and relationship of parts.

📊 Manual Specifications

Quality:

High-resolution PDF, ensuring clarity of text and diagrams

Printability:

All pages are printable, allowing users to print specific sections as needed

Binding:

N/A (Digital PDF Format)

Paper Type:

N/A (Digital PDF Format)

⚙️ Engine Specifications

Engine Codes:

FS-DE (2.0L DOHC), FP-DE (1.8L DOHC), FS-ZE (2.0L DOHC - for Mazdaspeed Protege, may have specific nuances)

2.0L Fs-De Horsepower:

Approx. 130-135 hp (varies by market and specific tuning)

2.0L Fs-De Torque:

Approx. 135-140 lb-ft (varies by market and specific tuning)

1.8L Fp-De Horsepower:

Approx. 122 hp

1.8L Fp-De Torque:

Approx. 117 lb-ft

System Type:

Electronic Fuel Injection (EFI), Sequential Electronic Fuel Injection (SFI)

System Type:

Distributorless Ignition System (DIS) or Coil-on-Plug (COP) depending on specific model/year

System Type:

Pressurized Liquid Cooling System

Systems:

Catalytic Converter, EGR (Exhaust Gas Recirculation), PCV (Positive Crankcase Ventilation)

🔧 Transmission

Type:

5-Speed Manual Transaxle

Type:

4-Speed Automatic Transaxle

Manual Gear Ratios:

Specific gear ratios detailed within the manual, critical for performance and fuel economy tuning.

Control System:

Electronic Control Unit (ECU) managed for shift points and performance

Type:

Dry Single Plate (Manual Transmission)

📐 Dimensions

Sedan Length:

Approx. 172.4 inches (4379 mm)

Hatchback Length:

Approx. 165.4 inches (4201 mm)

Width:

Approx. 67.7 inches (1720 mm)

Height:

Approx. 55.7 inches (1415 mm) for Sedan, 56.1 inches (1425 mm) for Hatchback

Wheelbase:

Approx. 102.8 inches (2611 mm)

Curb Weight:

Approx. 2600-2800 lbs (1180-1270 kg), varies by trim and transmission

Trunk Volume:

Approx. 12.9 cubic feet (Sedan), 10.7 cubic feet (Hatchback with seats up)

🛡️ Safety Features

NHTSA Front Crash Test:

Generally good for its class during its production years.

Airbags:

Frontal airbags (driver and passenger), optional side airbags on some trims.

Seatbelts:

Three-point seatbelts with pretensioners and load limiters for front occupants.

ABS:

Optional Anti-lock Braking System (ABS) available on certain trims and model years.

Structure:

Reinforced body structure with crumple zones for impact energy absorption.

💡 Technology Features

Audio System:

Factory AM/FM/CD player, often with optional premium sound system. Aftermarket head unit compatibility is good.

Cruise Control:

Available on most trims.

Climate Control:

Manual air conditioning, with optional automatic climate control on higher trims.

Keyless Entry:

Available on select trims.

OBD Standard:

OBD-II (On-Board Diagnostics II) compliant, allowing for standardized fault code reading and emission monitoring.

🔧 Maintenance

Oil Change Interval:

Typically every 7,500 miles (12,000 km) or 6 months, whichever comes first, under normal driving conditions. Refer to manual for severe conditions.

Engine Air Filter Replacement:

Recommended every 15,000-30,000 miles (24,000-48,000 km) or as needed based on inspection.

Spark Plug Replacement:

Platinum or Iridium spark plugs typically recommended for 60,000-100,000 miles (96,000-160,000 km) replacement interval.

Coolant Flush:

Typically every 30,000 miles (48,000 km) or 2 years.

Engine Oil Type:

SAE 5W-30 API SJ or higher is generally recommended. Check manual for specific viscosity and API rating.

Coolant Type:

Mazda long-life coolant (or equivalent ethylene glycol-based coolant with appropriate additives) - typically a 50/50 mix with distilled water.

Transmission Fluid Manual:

API GL-4 SAE 75W-90 gear oil is common. Refer to manual for exact specification and capacity.

Transmission Fluid Automatic:

Mazda ATF-MV (or equivalent Dexron-III/Mercon compatible fluid) is typically specified. Refer to manual for exact specification and capacity.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Engine:

Some reports of oil consumption, potential for intake manifold gasket leaks, and ignition coil failures.

Suspension:

Worn control arm bushings and ball joints can lead to alignment issues and premature tire wear. Rear shock absorbers can also weaken over time.

Electrical:

Power window motor failures and intermittent issues with interior lighting or warning lights can occur.

Body Chassis:

Rust can be a concern in areas with heavy road salt usage, particularly on the undercarriage and wheel wells.

📚 Vehicle History

Mazda Philosophy:

Mazda is known for its 'Zoom-Zoom' philosophy, emphasizing driving dynamics and engaging performance.

Third Generation Introduction:

The third generation Protege (BJ platform) was introduced for the 1999/2000 model year, succeeding the BG platform. It featured a more modern design and improved chassis dynamics.

Performance Variants:

Introduction of the Mazdaspeed Protege in 2003, featuring a turbocharged engine and sport-tuned suspension for enhanced performance.

Global Production Sites:

Primarily manufactured in Japan, with some assembly potentially occurring in other regions depending on the market.

🏆 Awards & Recognition

Consumer Reports:

Mazda Protege models typically received fair to good ratings in consumer reports for reliability and performance during their production run, often praised for their driving dynamics.

Jd Power:

Ratings varied by year and specific model, but generally positioned as a solid offering in the compact segment.