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Mazda RX-7 1989 1.3L 202-215 HP(151-160 KW) S5 Service MANUAL

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🏷️ Basic Information Identification Make: Mazda Model: RX-7 Generation: FC3S (Third Generation) Year: 1989 Codes Chassis Code: FC3S Engine Code: 13B 👋 Introduction Market Position Segment: Sports Coupe / Performance...
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Type: Car
Vendor:
Sku: 419606
Mazda RX-7 1989 1.3L 202-215 HP(151-160 KW) S5 Service MANUAL
🏷️ Basic Information
Identification
Make:
Mazda
Model:
RX-7
Generation:
FC3S (Third Generation)
Year:
1989
Codes
Chassis Code:
FC3S
Engine Code:
13B
👋 Introduction
Market Position
Segment:
Sports Coupe / Performance Car
Reputation:
Iconic Rotary-powered sports car known for its handling, unique engine, and distinctive styling.
Competitive Analysis
Competitors 1989:
Nissan 300ZX (Z32), Toyota Supra (MkIII), Porsche 944, Chevrolet Camaro/Pontiac Firebird
Key Features
Engine Type:
Twin-Rotary, Turbocharged
Drivetrain:
Rear-Wheel Drive (RWD)
Handling Focus:
Excellent weight distribution, independent rear suspension, advanced chassis dynamics.
Manual Purpose
Utility:
Empowers owners and technicians with detailed procedures for maintenance, repair, and diagnostics, ensuring the longevity and optimal performance of the RX-7.
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Service & Repair
Additional Coverage:
Troubleshooting, Diagnostics, Specifications, Wiring Diagrams
Page Count
Estimated Page Count:
Varies by specific edition, but typically 1000+ pages for comprehensive service manuals
Manual Type
Type:
Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital PDF (Instant Download)
📖 Manual Coverage
Systems Covered
Engine:
Rotary Engine (13B), Lubrication System, Cooling System, Fuel System, Ignition System, Emission Control System, Engine Mechanical
Transmission:
Manual Transmission (Type R3/R4), Automatic Transmission (Optional), Drivetrain, Clutch
Suspension Steering:
Front Suspension, Rear Suspension, Steering System, Wheel Alignment
Brakes:
Front Brakes (Disc), Rear Brakes (Disc), Parking Brake, ABS (where applicable)
Electrical:
Charging System, Starting System, Lighting System, Ignition System, Instrumentation, Audio System, Power Windows, Wipers, Horn, Fuse Box Diagrams, Wiring Harnesses, ECU Diagnosis
Body Chassis:
Body Exterior, Interior Trim, Bumpers, Doors, Hood, Trunk, Chassis Lubrication, Corrosion Protection
Procedures Included
Maintenance:
Oil Change, Filter Replacement, Spark Plug Replacement, Coolant Flush, Belt Inspection/Replacement, Brake Fluid Flush, Air Filter Replacement
Repair:
Engine Overhaul (Apex Seal Replacement, Rotor Housing Rebuild), Transmission Rebuild, Brake System Repair, Suspension Component Replacement, Electrical Component Diagnosis and Repair, Body Panel Repair
Troubleshooting:
Engine Performance Issues, Electrical Faults, Transmission Shifting Problems, Braking System Anomalies, Overheating Diagnosis
Diagnostics:
OBD-I System Diagnosis, Diagnostic Trouble Codes (DTCs), Sensor Testing, Actuator Testing
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds, including detailed wiring diagrams and diagnostic procedures)
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Likely, depending on the source scan quality
Print Quality
Print Readability:
High (designed for clear viewing and printing)
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper Quality:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Rotary (Wankel)
Engine Code:
13B-FC
Displacement:
1.3L (654cc x 2 rotors)
Aspiration:
Twin-Turbocharged (Sequential Turbochargers)
Performance
Horsepower:
202-215 HP (SAE Net)
Kilowatts:
151-160 kW
Torque:
200-220 lb-ft (SAE Net)
Redline:
Approx. 7,000 RPM
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Premium Gasoline
Ignition System:
Distributorless Direct Ignition (DDI) / Electronic Ignition
Cooling System
Type:
Liquid-Cooled
Lubrication System
Type:
Wet Sump with Oil Cooler
🔧 Transmission
Standard
Type:
5-Speed Manual (e.g., Type R3/R4)
Optional
Type:
4-Speed Automatic
Features
Clutch Type:
Hydraulic, Single Plate Dry Clutch
Final Drive Ratio:
Typically 4.10:1 or similar (varies by spec)
📐 Dimensions
Exterior
Length:
Approx. 168.1 inches (4270 mm)
Width:
Approx. 69.1 inches (1755 mm)
Height:
Approx. 49.4 inches (1255 mm)
Wheelbase:
Approx. 95.7 inches (2430 mm)
Weights
Curb Weight:
Approx. 2,900 - 3,100 lbs (1315 - 1406 kg)
Gvw:
Not specified, typical for class
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not readily available for this model year/era, but typically not rated extensively by modern standards.
IIHS Crash Data:
Not readily available for this model year/era.
Active Features
ABS:
Optional on some trims, standard on others (Anti-lock Braking System)
Passive Features
Airbags:
Driver-side airbag standard for 1989 model year.
Seatbelts:
3-point inertia-reel seatbelts
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM Stereo with Cassette Player, potentially optional CD player on later models.
Speakers:
Typically 4-6 speakers.
Driver Assistance
Cruise Control:
Standard on most trims.
Connectivity
Phone Integration:
N/A (Pre-modern smartphone era).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months (check manual for specific recommendation based on driving conditions).
Spark Plug Replacement:
Refer to manual; typically at higher mileage intervals for rotary plugs.
Timing Belt Equivalent:
N/A (Rotary engines do not have timing belts, but accessory belts require inspection and replacement).
Fluid Specifications
Engine Oil:
API SG/SH, SAE 10W-30 or 5W-30 (refer to manual for specific viscosity and classification based on climate).
Coolant:
Mazda-specific Long Life Coolant or equivalent (50/50 mix of antifreeze and distilled water).
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 80W-90 (check manual for exact specification).
Transmission Fluid Automatic:
Mazda ATF-III or Dexron II/III equivalent.
Brake Fluid:
DOT 3 or DOT 4.
Differential Fluid:
API GL-5, SAE 80W-90 Hypoid Gear Oil.
Known Issues
Rotary Specific:
Apex seal wear (leading to low compression), flooding (difficult starting), oil metering issues, intake manifold air leaks, vacuum hose degradation.
Turbo System:
Wastegate actuator failure, intercooler leaks, vacuum line issues affecting boost control.
Electrical:
Degraded wiring harnesses, faulty sensors (TPS, MAP), alternator issues, ECU capacitor failure.
Fuel System:
Clogged fuel injectors, weak fuel pump.
📚 Vehicle History
Brand Heritage
Brand Focus:
Mazda has a history of producing innovative and driver-focused vehicles, with a particular specialization in rotary engine technology.
Model Evolution
Generation Name:
FC (Second Generation RX-7)
Facelift Year:
1989 (S5 update)
Key Changes S5:
Revised styling (bumper, hood, taillights), updated interior, more powerful engine (DTSS, improved sequential turbos), upgraded suspension and brakes.
Production
Production Period Fc:
1985-1992
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
The FC generation RX-7 was a frequent entrant on Car and Driver's 10 Best list during its production run.
Motor Trend Car Of The Year:
Not awarded, but highly regarded for its class.
Ratings
Handling Performance:
Consistently praised by automotive journalists for its exceptional handling and balance.
Certifications
Engine Certification:
Meets emissions standards for its respective model year.
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