1993-1994 Mazda RX-7 Service Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: RX-7 Generation Designation: FD Chassis Code: FD3S Covered Years: 1993, 1994 Codes Engine Code: 13B-REW 👋 Introduction Market Position Positioning: The pinnacle of...

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Type: Car

Vendor:

Sku: 322387

Tags: 1993 1994 Car Cars Mazda RX Models RX-7

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Description

🏷️ Basic Information

Identification

Make:

Mazda

Model:

Generation Designation:

Chassis Code:

Covered Years:

1993, 1994

Codes

Engine Code:

13B-REW

👋 Introduction

Market Position

Positioning:

The pinnacle of Japanese sports car engineering in its era, known for its rotary engine and advanced technology.

Competitive Analysis

Competitors:

Porsche 968, Toyota Supra (Mk IV), Nissan 300ZX (Z32), Chevrolet Corvette (C4/C5)

Key Features

Unique Selling Points:

Sequential twin-turbocharged rotary engine, advanced aerodynamics, lightweight construction, driver-focused chassis.

Manual Value Proposition

Benefit To Owner:

Empowers owners to perform factory-quality maintenance and repairs, saving money on dealership services and increasing understanding of their vehicle.

📋 Manual Details

Coverage Areas

Primary Coverage:

Factory Service and Repair Procedures

Included Models:

All models and all engines for 1993-1994 RX-7

Page Count

Estimated Page Count:

Approximately 2000+ pages (based on typical factory service manual volume for this era and complexity)

Manual Type

Type:

Service Repair Workshop Manual

Language

Language:

English

Format

Digital Format:

Compatibility

Operating Systems:

All Versions of Windows & Mac

Requirements

Software Requirements:

Adobe PDF Reader, WinZip

📖 Manual Coverage

Systems Covered

Mechanical Systems:

Engine, Clutch, Manual Transmission, Automatic Transmission, Fuel System, Cooling System, Lubrication System, Propeller Shaft, Axle, Wheels & Tyres

Chassis Systems:

Suspension, Brake System, Steering System

Electrical Systems:

Engine Electrical System, Body Electrical System, Wiring Diagram

Body And Interior:

Body, General Information

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements

Diagnostics:

Troubleshooting guides, diagnostic procedures for all systems

Repair:

Step-by-step repair instructions for all components and systems

Rebuilds:

Detailed rebuild procedures for engine, transmissions, etc.

Technical Depth

Depth:

Comprehensive factory-level detail, including exploded diagrams, torque specifications, and diagnostic trouble codes (DTCs)

📊 Manual Specifications

File Format

Format:

Print Quality

Printability:

All pages are printable for on-demand use

Binding Type

Digital Binding:

N/A (Digital Download)

Paper Type

Digital Paper Type:

N/A (Digital Download)

Delivery

Delivery Method:

Instant Download

⚙️ Engine Specifications

Primary Engine

Engine Type:

Rotary (Wankel)

Engine Code:

13B-REW

Displacement:

1.3L (654cc per rotor x 2)

Aspiration:

Sequential Twin-Turbocharged

Performance

Horsepower Estimate:

Approx. 255 hp (for early FD models)

Torque Estimate:

Approx. 217 lb-ft

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline

Cooling System

Cooling Type:

Water-Cooled

Lubrication System

Lubrication Type:

Forced Lubrication with Oil Injection System (for apex seals)

🔧 Transmission

Standard

Transmission Type:

5-speed Manual

Optional

Transmission Type:

4-speed Automatic

Features

Manual Transmission Details:

Close-ratio gearbox, RWD layout.

Automatic Transmission Details:

Electronic control, RWD layout.

Fluid Requirements

Manual Transmission Fluid:

API GL-4, SAE 75W-90 (consult manual for exact Mazda specification and capacity)

Automatic Transmission Fluid:

Dexron III or equivalent (consult manual for exact Mazda specification and capacity)

📐 Dimensions

Exterior

Wheelbase:

2545 mm (100.2 in)

Length:

4280 mm (168.5 in)

Width:

1750 mm (68.9 in)

Height:

1230 mm (48.4 in)

Weights

Curb Weight:

Approx. 1300-1400 kg (2866-3086 lbs) depending on transmission and options

Gross Vehicle Weight Rating:

Consult manual for specific rating

Wheels And Tires

Wheel Size:

16-inch (standard), 17-inch (optional/later models)

Tire Size Front:

225/50R16 (standard)

Tire Size Rear:

225/50R16 (standard)

Bolt Pattern:

5 x 114.3 mm (5 x 4.5 inches)

🛡️ Safety Features

Ratings

NHTSA Ratings:

Not readily available for this specific model year from public databases; refer to original marketing materials if available.

Active Features

Braking System:

Four-wheel Anti-lock Braking System (ABS) standard.

Traction Control:

Limited Slip Differential (LSD) standard; traction control system ('TCS') introduced in later model years.

Passive Features

Airbags:

Driver-side airbag standard.

Body Structure:

Reinforced safety cage, crumple zones.

💡 Technology Features

Infotainment

Audio System:

Factory-installed AM/FM stereo with cassette player and optional CD player.

Driver Assistance

Standard Anti-lock Braking System (ABS).

Connectivity

Connectivity Features:

Limited by era; primarily focused on vehicle systems rather than external connectivity.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 3,000-5,000 miles or 6 months, whichever comes first. Critical for rotary engines.

Spark Plug Replacement:

Refer to manual; rotary engines use specific spark plug configurations.

Timing Belt Replacement:

N/A (Rotary engines do not have timing belts; they use a timing chain/sprocket system).

Fluid Specifications

Engine Oil Type:

High-quality synthetic or semi-synthetic engine oil, typically 10W-30 or 10W-40 (refer to manual for exact Mazda specification and viscosity grade).

Coolant Type:

Ethylene Glycol based coolant, typically a 50/50 mix with distilled water (refer to manual for specific Mazda formulation).

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid (refer to manual for exact specification).

Known Issues

Rotary Engine Apex Seals:

Wear and failure of apex seals is a common concern, often related to maintenance, driving style, or cooling issues. This manual is crucial for addressing these.

Sequential Turbo System:

Potential issues with the turbocharger solenoids, vacuum lines, and intercooler, particularly related to aging components.

Oil Consumption:

Rotary engines naturally consume oil to lubricate apex seals; the manual details correct oil injection system operation and checks.

Maintenance Schedule Details

Schedule Coverage:

The manual will provide detailed factory-recommended maintenance schedules for all major service intervals.

📚 Vehicle History

Brand Heritage

Mazda Rotary Legacy:

Mazda is the sole manufacturer to successfully mass-produce and refine the Wankel rotary engine, with the RX-7 being its most iconic application.

Model Evolution

Generations:

The FD generation (1992-2002) is the third generation of the RX-7, representing a significant leap in design and performance over its predecessors (SA/FB and FC generations).

Production

Production Period:

1992-2002

Manufacturing Location:

Hiroshima, Japan

🏆 Awards & Recognition

Recognitions

Car And Driver Ten Best:

Named to Car and Driver's Ten Best list multiple times during its production run, including for the FD generation.

Motor Trend Import Car Of The Year:

Considered a benchmark for sports car performance and handling.