Your shopping cart
😊 Product added to cart successfully   Product removed to cart successfully
Your shopping cart is empty!
Continue shopping
1 of 5

Mazda RX-8 RX8 2004 Repair Service Manual

Regular price
$16.99
Sale price
$16.99
Regular price
The 2004 Mazda RX-8 is a distinctive sports coupe renowned for its innovative rotary engine technology and engaging driving dynamics. This model, built on the SE3P platform, features a naturally...
22 people are viewing this right now
Type: Car
Vendor:
Sku: 57538
Mazda RX-8 RX8 2004 Repair Service ManualMazda RX-8 RX8 2004 Repair Service ManualMazda RX-8 RX8 2004 Repair Service ManualMazda RX-8 RX8 2004 Repair Service Manual
The 2004 Mazda RX-8 is a distinctive sports coupe renowned for its innovative rotary engine technology and engaging driving dynamics. This model, built on the SE3P platform, features a naturally aspirated 13B-MSP RENESIS rotary engine, celebrated for its high-revving character and compact design, delivering approximately 232 horsepower. Its engineering emphasizes a lightweight chassis with near 50/50 weight distribution and unique freestyle rear doors, offering a blend of performance and practicality. The RX-8 was recognized with prestigious accolades, including a spot on Car and Driver's 10Best list and a finalist position for World Performance Car of the Year, underscoring its unique appeal in the sports car market. This comprehensive repair and service manual provides detailed information for the 2004 Mazda RX-8, covering all major systems including powertrain, chassis, electrical, body, and HVAC. It includes step-by-step procedures for maintenance, diagnostics, disassembly, assembly, and repair, with specific guidance for the RENESIS rotary engine, known for its unique lubrication needs and potential for carbon buildup. The manual is designed to empower both professional technicians and skilled DIY enthusiasts, offering troubleshooting charts, technical specifications, and safety guidelines to ensure optimal performance and longevity of the vehicle.
🏷️ Basic Information
Identification
Make:
Mazda
Model:
RX-8
Year:
2004
Platform:
SE3P
Codes
Engine Code:
13B-MSP RENESIS
👋 Introduction
Market Position
Niche:
Performance sports coupe with unique rotary engine technology
Competitive Analysis
Competitors:
Nissan 350Z, Mitsubishi Eclipse GT, Toyota Celica GT-S (though RX-8 targeted a more dedicated enthusiast market)
Key Features
Engine Type:
Naturally aspirated rotary engine (RENESIS) known for high-revving nature and compact size
Chassis Design:
Lightweight construction, near 50/50 weight distribution, unique freestyle rear doors for enhanced practicality
Manual Value Proposition
Target Audience:
Professional technicians and experienced DIY enthusiasts
Benefits:
Empowers owners to perform complex repairs, understand vehicle systems, and make informed maintenance decisions.
📋 Manual Details
Coverage Areas
Scope:
Comprehensive repair and service for the 2004 Mazda RX-8
Page Count
Estimated Pages:
Approximately 1500-2500 (typical for a full factory service manual)
Manual Type
Type:
Repair Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (RENESIS rotary), Transmission (manual/automatic), Drivetrain, Fuel System, Exhaust System
Chassis:
Suspension (front and rear), Steering System, Braking System, Wheels and Tires
Electrical:
Electrical Distribution System, Lighting System, Ignition System, Starting System, Charging System, Body Control Module (BCM), Powertrain Control Module (PCM), Audio System, HVAC Controls
Body:
Body Panels, Doors, Glass, Interior Trim, Exterior Trim, Bumpers
HVAC:
Air Conditioning System, Heating System, Ventilation
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Checks and Changes, Filter Replacements, Spark Plug Service
Diagnostics:
Troubleshooting charts, DTC code explanations, component testing procedures
Repair:
Engine component removal and installation, transmission overhaul, suspension component replacement, brake system repair, electrical component diagnostics and repair
Disassembly:
Step-by-step disassembly guides for all major vehicle components
Assembly:
Step-by-step assembly guides, including torque specifications and procedures
Cleaning:
Procedures for cleaning specific components, particularly relevant for rotary engines
Reinstalling:
Correct procedures for reinstallation of repaired or replaced components
Technical Depth
Level:
Comprehensive (designed for professional technicians, accessible to skilled DIYers)
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable
Zoom Functionality
Zoom:
YES (Zoom IN/OUT)
Delivery
Method:
Instant Download
Requirements
Software:
Adobe PDF Reader, WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Name:
13B-MSP RENESIS
Engine Type:
Naturally Aspirated Rotary (Two-Rotor)
Displacement:
1.3 Liters (80 cu in) (effective displacement)
Performance
Horsepower:
Approx. 232 hp @ 8200 rpm (for manual transmission models)
Torque:
Approx. 159 lb-ft (216 Nm) @ 5500 rpm (for manual transmission models)
Fuel System
Injection:
Sequential Electronic Fuel Injection (S-EFI)
Fuel Type:
Unleaded Gasoline (Premium Unleaded Recommended)
Cooling System
Type:
Liquid-Cooled
Oil System
Type:
Wet Sump with Oil Cooler
Oil Specifications
Recommended Oil:
API SG, SH, SJ, SL or ILSAC GF-2 or GF-3; viscosity 5W-30 (check manual for specific Mazda recommendations)
Spark Plugs
Type:
Double Iridium Tip Spark Plugs (specific part numbers vary by manufacturer, e.g., NGK R2691-8)
🔧 Transmission
Standard
Type:
6-speed Manual Transmission (Mazda 'RX-8 Series II' F6MTA)
Optional
Type:
6-speed Sport Automatic Transmission (with paddle shifters on some models)
Features
Manual Gear Ratios:
Varies by gear, refer to manual for precise ratios (e.g., 1st: 3.765, 2nd: 2.000, 3rd: 1.367, 4th: 1.000, 5th: 0.872, 6th: 0.774, Reverse: 3.746)
Fluid Specifications
Manual Transmission Fluid:
Mazda GL-5 75W-90 Synthetic Gear Oil (refer to manual for specific part numbers like 8055-00-100)
Automatic Transmission Fluid:
Mazda ATF-TZ (Type T-IV equivalent, refer to manual for specific part numbers)
📐 Dimensions
Exterior
Length:
Approx. 4,435 mm (174.6 in)
Width:
Approx. 1,770 mm (69.7 in)
Height:
Approx. 1,340 mm (52.8 in)
Wheelbase:
Approx. 2,700 mm (106.3 in)
Weights
Curb Weight:
Approx. 1,350 - 1,440 kg (2,976 - 3,175 lbs) depending on transmission and options
Cargo
Trunk Capacity:
Approx. 297 Liters (10.5 cu ft)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-star
IIHS Front Offset:
Good
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Traction Control System (TCS), Dynamic Stability Control (DSC) often standard or available
Passive Features
Airbags:
Front Airbags, Side Airbags, Curtain Airbags
Seat Belts:
Pretensioners and Load Limiters
💡 Technology Features
Infotainment
Audio System:
Bose premium audio system with CD player and auxiliary input (on higher trims)
Navigation:
Optional DVD-based navigation system
Driver Assistance
Cruise Control:
Standard cruise control
Connectivity
Keyless Entry:
Standard keyless entry and ignition
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 miles or 6 months, whichever comes first (highly recommended due to rotary oil consumption/needs)
Spark Plug Replacement:
Approximately every 30,000-60,000 miles (specific to double iridium plugs, check manual)
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on inspection
Coolant Flush:
Every 30,000 miles or 2 years
Fluid Specifications
Engine Oil Capacity:
Approx. 4.5 Liters (4.8 US Quarts) with filter change (refer to manual for exact)
Coolant Type:
Mazda Genuine Long Life Antifreeze/Coolant (Blue) or equivalent (50/50 mixture)
Known Issues
Apex Seals:
Degradation of apex seals, leading to compression loss and engine issues. Regular maintenance and proper warm-up/cool-down are crucial.
Oil Consumption:
Rotary engines inherently consume oil for lubrication; maintaining oil levels diligently is critical.
Carbon Buildup:
Can occur in exhaust ports and on rotor housings. Regular high-rev driving and periodic 'Italian tune-ups' can help mitigate this.
Catalytic Converter:
Can be susceptible to damage from incomplete combustion or engine misfires.
📚 Vehicle History
Brand Heritage
Rotary History:
Mazda's long-standing commitment to rotary engine technology, originating with the Cosmo and RX-7 series.
Model Evolution
Predecessor:
Mazda RX-7 (FD3S)
Launch Year:
2003 (for the 2004 model year)
Production
Production Period:
2003-2012
Manufacturing Location:
Mazda's Hofu Plant, Yamaguchi Prefecture, Japan
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Named to Car and Driver's 10Best list for its debut year (2004)
World Car Of The Year:
Finalist for World Performance Car of the Year (2004)
Sale

Unavailable

Sold Out