Mazda RX7 RX-7 2001 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: RX-7 Model Generation: FD (Third Generation) Model Code: FD3S Year: 2001 👋 Introduction Market Position Positioning: Iconic Japanese sports car, celebrated for its...

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Type: Car

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Sku: 80701

Tags: 2001 Car Cars Mazda Misc RX-7 RX7

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Description

🏷️ Basic Information

Identification

Make:

Mazda

Model:

Model Generation:

FD (Third Generation)

Model Code:

Year:

👋 Introduction

Market Position

Positioning:

Iconic Japanese sports car, celebrated for its rotary engine and handling dynamics

Competitive Analysis

Competitors:

Nissan 300ZX (Z32), Toyota Supra (Mk IV), Mitsubishi 3000GT VR-4

Key Features

Engine Type:

Sequential Twin-Turbocharged Rotary Engine

Handling:

Renowned for its balanced chassis, lightweight construction, and exceptional cornering ability

Design:

Sleek, aerodynamic styling with a low-slung coupe silhouette

📋 Manual Details

Coverage Areas

Primary Coverage:

Full Service Repair and Maintenance

Scope:

Comprehensive repair, maintenance, rebuild, refurbishment, restoration

Page Count

Estimated Pages:

1000+

Manual Type

Type:

Factory Service Manual (FSM) / Workshop Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Rotary (13B-REW), Twin Turbo System, Fuel Injection, Ignition, Cooling, Lubrication

Transmission:

6-Speed Manual (R154 equivalent if applicable, though Mazda specific) and Automatic Transmission Variants (if offered for 2001)

Drivetrain:

Rear Wheel Drive (RWD), Differential, Axles, Driveshaft

Suspension:

Front and Rear Suspension, Bushings, Springs, Dampers, Alignment

Brakes:

Hydraulic System, ABS, Parking Brake, Disc Brake Components (Front and Rear)

Steering:

Power Steering System, Steering Column, Rack and Pinion

Electrical:

Battery, Charging System, Starting System, Lighting, Fuses, Relays, Wiring Diagrams, ECUs

Body And Chassis:

Body Panels, Frame, Doors, Hood, Trunk, Interior Trim, Glass

HVAC:

Heating, Ventilation, Air Conditioning System

Interior:

Seats, Dashboard, Trim Panels, SRS (Airbag) System

Procedures Included

Maintenance:

Scheduled Maintenance, Oil Changes, Filter Replacements, Spark Plug Replacement (specific to rotary), Fluid Checks and Top-offs

Diagnostics:

Troubleshooting Guides, Symptom-Based Diagnostics, OBD-II Diagnostic Trouble Codes (DTCs)

Repair:

Component Removal and Installation, Engine Rebuilding (Apex Seals, Rotors), Transmission Overhaul, Brake Service, Suspension Overhaul, Electrical Component Repair

Refurbishment:

Detailed procedures for restoring worn or damaged components

Rebuilding:

In-depth instructions for complete engine and transmission rebuilds

Technical Depth

Depth:

Comprehensive: from basic fluid changes to complete engine and chassis overhauls

Detail Level:

Includes detailed diagrams, exploded views, torque specifications, and step-by-step instructions

Diagnostic Tools:

Information on using specialized diagnostic tools and procedures

📊 Manual Specifications

File Format

PDF Quality:

High-resolution, searchable text, bookmark enabled

Print Quality

Printability:

Optimized for printing individual sections or the entire manual

Binding Type

Binding Type:

N/A (Digital PDF Download)

Paper Type

Paper Type:

N/A (Digital PDF Download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

13B-REW

Engine Type:

Twin-Rotary, 2-Rotor, 1308cc (Nominal Displacement), 654cc x 2 (Rotor Displacement)

Aspirated Induction:

Sequential Twin Turbochargers

Performance

Horsepower Hp:

255 hp @ 6500 rpm (US Spec)

Torque Lb Ft:

217 lb-ft @ 5000 rpm (US Spec)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI), Sequential Twin Turbo Control System

Fuel Type:

Unleaded Gasoline (Premium Recommended)

Other

Rotary Specifics:

Apex Seals, Side Seals, Corner Seals, Eccentric Shaft, Rotor Housings

🔧 Transmission

Standard

Type:

Mazda Type R (6-Speed Manual)

Optional

Type:

4-Speed Automatic (less common in performance variants)

Features

Manual Clutch:

Hydraulically Actuated, Multi-Plate Clutch

Gear Ratios:

Detailed in manual, specific ratios for each gear

Fluid Specs

Manual Transmission Fluid:

API GL-4/GL-5, SAE 75W-90 (Consult manual for exact Mazda specification)

Automatic Transmission Fluid:

Mazda ATF-Type T-IV or equivalent (Consult manual for exact specification)

📐 Dimensions

Exterior

Length:

Approx. 4295 mm (169.1 in)

Width:

Approx. 1750 mm (68.9 in)

Height:

Approx. 1230 mm (48.4 in)

Wheelbase:

Approx. 2505 mm (98.6 in)

Weights

Curb Weight:

Approx. 1300-1400 kg (2866-3086 lbs) depending on trim and options

Gross Vehicle Weight Rating:

Refer to vehicle compliance plate

Cargo

Trunk Volume:

Limited, designed for sports car functionality

🛡️ Safety Features

Ratings

NHTSA Rating:

Not directly applicable for the 2001 model year due to testing protocols of the era; structural integrity is high.

Active Features

Anti-lock Braking System (Standard)

Traction Control:

Available on certain trims (e.g., Bathurst R, Type RZ)

Passive Features

Airbags:

Driver and Passenger Airbags (SRS)

Seatbelts:

3-Point Inertia Reel Seatbelts

Chassis Structure:

Reinforced safety cell, crumple zones

💡 Technology Features

Infotainment

Audio System:

Factory premium audio system with CD player, AM/FM radio. Cassette player common.

Instrumentation:

Analog gauges with tachometer, speedometer, boost gauge, oil pressure, coolant temperature.

Driver Assistance

Cruise Control:

Standard on most models.

Connectivity

Original Connectivity:

Limited; primarily focused on analog systems and basic electronics.

🔧 Maintenance

Service Intervals

Oil Change:

Every 3,000-5,000 miles or 6 months (Rotary engines are sensitive to oil quality and level).

Air Filter:

Every 15,000 miles or 12 months.

Spark Plugs:

Specific to rotary: 12,000-15,000 miles (Typically three per rotor - Leading and Trailing plugs, check manual for exact type and interval).

Coolant Flush:

Every 24,000 miles or 24 months.

Timing Belt:

N/A (Rotary engines do not have a timing belt; they use a chain or direct drive for the eccentric shaft).

Fluid Specifications

Engine Oil:

API SG or higher, viscosity 10W-30 or 10W-40 (Consult manual for specific Mazda recommendations and the importance of oil quality for apex seals).

Coolant:

Mazda Super Long Life Coolant or equivalent ethylene glycol-based antifreeze (50/50 mix).

Brake Fluid:

DOT 3 or DOT 4.

Power Steering Fluid:

Mazda Genuine PSF or Dexron III/Mercon ATF.

Known Issues

Rotary Apex Seals:

Wear and failure of apex seals is a primary concern, leading to compression loss. Proper maintenance and avoiding overheating are crucial.

Sequential Turbo System:

Failure of the solenoids or vacuum lines controlling the sequential turbo system can lead to poor boost performance.

Oil Consumption:

Rotary engines naturally consume oil as part of their lubrication system (via oil injectors). Excessive consumption can indicate seal issues.

Cooling System:

Overheating can be detrimental to rotary engines, stressing seals and housings. Ensure radiator, fans, and hoses are in top condition.

📚 Vehicle History

Brand Heritage

Mazda Rotary:

Mazda's long-standing commitment to the rotary engine, dating back to the Cosmo Sport.

Model Evolution

Rx Series:

Successor to the RX-3, RX-4, RX-5, and RX-7 FC (Second Generation).

Fd Generation:

Introduced in 1992, the FD RX-7 represents the zenith of rotary sports car development for Mazda, renowned for its design and performance.

Production

Production Years:

1992-2002 (Global)

Production Location:

Mazda Hiroshima Plant, Japan

2001 Year Significance:

Represents the final production year for the FD RX-7 in many key markets before discontinuation.

🏆 Awards & Recognition

Recognitions

Car And Driver ಶಸ್:

Car and Driver's Ten Best list multiple times during its production run, including for the FD generation.

Japanese Car Of The Year:

While not specifically for 2001, the FD RX-7 was highly acclaimed in its launch years.

Automotive Journalism:

Consistently praised by automotive journalists worldwide for its driving dynamics and innovative rotary engine.