Mazda RX7 RX-7 1997 Repair Service Manual

Regular price: $16.99
Sale price: $16.99
Regular price
Unit price: per

🏷️ Basic Information Identification Make: Mazda Model: RX-7 Model Code: FD3S Year: 1997 Codes Chassis Code: FD3S Engine Code: 13B-REW 👋 Introduction Market Position Vehicle Segment: Front-engine, Rear-wheel drive, Rotary-powered...

29 people are viewing this right now

Type: Car

Vendor:

Sku: 57530

Tags: 1997 Car Cars Mazda Misc RX-7 RX7

Product variants

Description

🏷️ Basic Information

Identification

Make:

Mazda

Model:

Model Code:

Year:

Codes

Chassis Code:

Engine Code:

13B-REW

👋 Introduction

Market Position

Vehicle Segment:

Front-engine, Rear-wheel drive, Rotary-powered sports car.

Competitors 1997:

Porsche 911 (993), Nissan 300ZX (Z32), Toyota Supra (Mk IV), Chevrolet Corvette (C5), Mitsubishi 3000GT VR-4.

Competitive Analysis

Key Differentiation:

Unique twin-rotor Wankel engine, lightweight chassis, exceptional handling, and distinctive styling.

Key Features

Engine Technology:

Sequential twin-turbocharged 13B-REW rotary engine, known for high revving capabilities and unique power delivery.

Chassis Design:

Lightweight construction with a focus on weight distribution for optimal balance and agility. Double wishbone suspension.

Aerodynamics:

Sleek, aerodynamic body design contributing to high-speed stability and performance.

Performance Focus:

Designed as a pure sports car, emphasizing driver engagement and exhilarating performance.

📋 Manual Details

Coverage Areas

Manual Type:

Repair Service Manual

Language:

English

Format:

PDF Download

Page Count

Estimated Page Count:

Approximately 2000+ pages (typical for a full service manual of this era)

Manual Type

Target Audience:

Professional Technicians & Experienced DIY Enthusiasts

📖 Manual Coverage

Systems Covered

Powertrain:

Engine (13B-REW Rotary), Turbocharging System (Sequential Twin-Turbo), Fuel System, Ignition System, Exhaust System, Transmission (Manual & Automatic options), Drivetrain Components.

Chassis:

Suspension (Front & Rear), Steering System, Brakes (Front & Rear Disc, ABS), Wheels & Tires.

Electrical:

Wiring Diagrams, Lighting System, Audio System, Instrument Cluster, Power Accessories, Engine Control Unit (ECU), Immobilizer System.

Body And Interior:

Body Panels, Doors, Hood, Trunk, Windows, Interior Trim, Seating, HVAC System, Airbags.

Procedures Included

Maintenance:

Scheduled Maintenance Intervals, Fluid Checks and Changes (Oil, Coolant, Brake Fluid, Transmission Fluid, Differential Fluid), Filter Replacements, Spark Plug Service.

Diagnostics:

Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Symptom-Based Diagnosis, Wiring Diagram Interpretation, Component Testing.

Repair:

Engine Component Rebuilds (Apex Seals, Rotor Housing Inspection), Turbocharger Rebuild/Replacement, Fuel Injector Service, Brake Caliper Overhaul, Suspension Bushing Replacement, Electrical Component Repair.

Disassembly And Assembly:

Detailed step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly of major vehicle systems.

Technical Depth

Depth:

Comprehensive, covering everything from basic fluid checks and adjustments to complex engine and transmission overhauls, including detailed torque specifications and diagnostic procedures.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable, allowing for quick navigation to specific topics.

Print Quality

Clarity:

High resolution scans ensuring clear diagrams, illustrations, and text for readability.

Illustrations:

Detailed diagrams, exploded views, wiring schematics, and photographic illustrations.

Binding Type

Binding:

N/A (Digital PDF Download)

Paper Type

Paper Type:

N/A (Digital PDF Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Rotary (Wankel)

Engine Code:

13B-REW

Configuration:

Twin-Rotor, Twin-Turbocharged, Intercooled

Displacement:

1.3L (1308 cc)

Bore X Stroke:

104.2 mm x 69.6 mm (per rotor)

Performance

Horsepower Hp:

255 hp @ 6500 RPM

Torque Lb-Ft:

217 lb-ft @ 5000 RPM

Redline:

8000 RPM

Compression Ratio:

9.0:1

Fuel System

Fuel Delivery:

Sequential Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Premium Gasoline (91 Octane or higher recommended)

Ignition System

Ignition Type:

Electronic Ignition (Direct Ignition System - DIS)

Cooling System

Cooling Type:

Water-Cooled, Pressurized System

Oil System

Lubrication:

Forced Lubrication with Wet Sump

Oil Type Recommendation:

API SG or SH, SAE 10W-30 (or as specified in manual for specific climate)

🔧 Transmission

Standard

Transmission Type Std:

5-Speed Manual Transmission

Optional

Transmission Type Opt:

4-Speed Automatic Transmission

Features

Clutch Type:

Hydraulically Actuated, Dry Single Plate (Manual)

Transmission Fluid Manual:

API GL-4 or GL-5, SAE 75W-90 (or as specified in manual)

Transmission Fluid Auto:

Dexron III or equivalent (or as specified in manual)

Final Drive Ratio:

Typically 4.300 (Manual), 3.600 (Automatic) - verify for specific markets/trims.

📐 Dimensions

Exterior

Length Mm:

4295 mm (169.1 in)

Width Mm:

1750 mm (68.9 in)

Height Mm:

1230 mm (48.4 in)

Wheelbase Mm:

2505 mm (98.6 in)

Front Track Mm:

1470 mm (57.9 in)

Rear Track Mm:

1460 mm (57.5 in)

Weights

Curb Weight Kg:

Approximately 1310-1400 kg (2888-3086 lbs) depending on transmission and options.

Gross Vehicle Weight Rating Kg:

Not commonly specified in marketing, but essential for service.

Fuel Tank Capacity Liters:

76 Liters (20 US Gallons)

🛡️ Safety Features

Ratings

NHTSA Rating:

Not readily available for this era and specific model from official NHTSA records.

IIHS Rating:

Not readily available for this era and specific model from official IIHS records.

Active Features

Anti-lock Braking System (ABS) standard on most models.

Traction Control:

Traction Control System (TCS) available on some later models or as an option.

Passive Features

Airbags:

Driver and Passenger Airbags standard.

Seatbelts:

Three-point Inertia-reel seatbelts with pretensioners.

Chassis Safety:

Reinforced safety cell, crumple zones.

💡 Technology Features

Infotainment

Audio System:

Factory fitted AM/FM stereo with Cassette player and CD player (optional), typically 6-speaker system. Bose premium audio available on some trims.

Climate Control:

Manual or Automatic Climate Control (ACC) systems depending on trim level.

Driver Assistance

Cruise Control:

Electronic cruise control.

Connectivity

Vehicle Diagnostics:

OBD-I (On-Board Diagnostics) system, requiring specific diagnostic tools for data retrieval.

Instrumentation

Gauge Cluster:

Comprehensive analog gauge cluster including tachometer, speedometer, boost gauge, oil temperature, and voltage meter.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 miles (8,000 km) or 6 months, whichever comes first.

Air Filter Replacement:

Every 15,000 miles (24,000 km) or 12 months.

Spark Plug Replacement:

Every 30,000 miles (48,000 km) - requires specific platinum tipped plugs suitable for rotary engines.

Timing Belt Replacement:

N/A (Rotary engines do not have timing belts; they utilize a timing chain and chain sprockets).

Coolant Flush:

Every 30,000 miles (48,000 km) or 24 months.

Fluid Specifications

Engine Oil Capacity Liters:

Approximately 4.7 Liters (with filter change)

Coolant Capacity Liters:

Approximately 7.5 Liters (with heater core)

Brake Fluid Type:

DOT 3 or DOT 4

Known Issues

Apex Seal Wear:

Potential for apex seal wear and failure if the engine is improperly maintained, overheated, or subjected to detonation.

Vacuum Lines:

Aging and brittle vacuum lines can lead to boost leaks and drivability issues.

Sequential Turbo System:

The complex sequential turbo system can be a source of issues if not properly maintained, with potential for actuator problems or intercooler blockages.

Oil Metering Pump:

The oil metering pump (which injects oil into the engine for lubrication) can fail, leading to accelerated wear. Periodic inspection and adjustment are crucial.

Catalytic Converter:

Can become clogged over time, especially with improper engine operation, affecting performance.

📚 Vehicle History

Brand Heritage

Mazda Rotary History:

Mazda's long-standing commitment to rotary engine technology, dating back to the Cosmo and RX series.

Model Evolution

Rx7 Generations:

First Generation (SA/FB), Second Generation (FC), Third Generation (FD). The 1997 model is part of the highly acclaimed third generation (FD).

Fd Generation Timeline:

Introduced in 1992 (Japan) and 1993 (USA), with revisions throughout its production life, including updates for the 1996 model year (Series 7 in Japan) which influenced the 1997 North American model.

Production

Production Period Fd:

1992 - 2002

Manufacturing Location:

Mazda's Hofu Plant, Japan

Key Market Regions:

Japan, North America, Europe, Australia

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

Named to Car and Driver's 10Best list multiple times during its production run, particularly for the FD generation.

Automobile Magazine All Stars:

Received Automobile Magazine's All-Star award.

Iconic Status:

Widely considered one of the greatest Japanese sports cars of the 1990s and an automotive icon.