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Mazda RX7 RX-7 2001 Repair Service Manual

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The 2001 RX-7, chassis code FD3S, is a celebrated sports car renowned for its distinctive styling and exceptional performance. Featuring the iconic twin-rotor Wankel rotary engine, the 13B-REW, this rear-wheel-drive...
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Mazda RX7 RX-7 2001 Repair Service ManualMazda RX7 RX-7 2001 Repair Service ManualMazda RX7 RX-7 2001 Repair Service ManualMazda RX7 RX-7 2001 Repair Service Manual
The 2001 RX-7, chassis code FD3S, is a celebrated sports car renowned for its distinctive styling and exceptional performance. Featuring the iconic twin-rotor Wankel rotary engine, the 13B-REW, this rear-wheel-drive vehicle delivers a unique driving experience characterized by its smooth power delivery and high-revving nature. Known for its balanced chassis and advanced suspension, the RX-7 offers superb handling dynamics, making it a highly engaging machine for both spirited driving and grand touring. Its engineering quality and reputation for exhilarating performance have solidified its place as a benchmark in the sports car segment. This comprehensive service manual provides detailed information for the 2001 RX-7, covering all essential aspects of repair and maintenance. It offers in-depth guidance on powertrain systems, including the engine, transmission, and drivetrain, as well as chassis components such as suspension, steering, and brakes. The manual also details the electrical system, bodywork, and HVAC. Within its extensive pages, owners and technicians will find crucial procedures for scheduled maintenance, diagnostics, troubleshooting, and component repair, supplemented by vital technical specifications, torque values, and fluid requirements. This resource is designed to assist in the proper upkeep and repair of the vehicle, ensuring its optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Mazda
Model:
RX-7
Model Code:
FD3S
Year:
2001
Codes
Chassis Code:
FD3S
Engine Code:
13B-REW
👋 Introduction
Market Position
Vehicle Segment:
Sports Car / Grand Tourer
Key Selling Points:
Rotary engine, exceptional handling, distinctive styling
Competitive Analysis
Primary Competitors:
Nissan 300ZX, Toyota Supra, Porsche 911
Key Features
Unique Selling Proposition:
Twin-rotor Wankel rotary engine (13B-REW)
Handling Focus:
Balanced chassis, rear-wheel drive, advanced suspension
📋 Manual Details
Coverage Areas
Coverage Type:
Comprehensive Repair and Service
Page Count
Estimated Pages:
1500+
Manual Type
Manual Format:
Service Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, transmission, drivetrain, fuel system, cooling system, exhaust system
Chassis:
Suspension, steering, brakes, wheels, tires
Electrical:
Wiring diagrams, lighting, ignition, starting, charging, accessories, ECUs
Body:
Interior, exterior panels, glass, seals, HVAC
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Diagnostics:
Troubleshooting guides, DTC (Diagnostic Trouble Code) interpretation, component testing
Repair:
Component removal and installation, adjustments, rebuild procedures
Specifications:
Torque specifications, clearances, fluid capacities, electrical values
Technical Depth
Depth Level:
Professional Technician Level
Detail Level:
Includes detailed diagrams, schematics, and step-by-step instructions
📊 Manual Specifications
File Format
Searchable Text:
Yes
Print Quality
Resolution:
High-resolution images and text
Binding Type
Binding:
N/A (PDF Download)
Paper Type
Paper Type:
N/A (PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Rotary (Wankel) Twin-Turbocharged
Engine Configuration:
Two-Rotor
Displacement:
1308 cc (2 x 654 cc)
Performance
Horsepower Hp:
280 PS (276 hp; 206 kW) at 6500 rpm
Torque Lb Ft:
294 lb-ft (399 Nm) at 5000 rpm
Fuel System
Fuel Delivery:
Sequential Multi-port Fuel Injection (S-MPFI) with sequential twin-turbocharging
Recommended Fuel:
Premium Unleaded Gasoline (91 Octane or higher)
Cooling System
Cooling Type:
Liquid-Cooled
Ignition System
Ignition Type:
Electronic Ignition
🔧 Transmission
Standard
Transmission Type:
6-speed Manual
Optional
Transmission Type:
4-speed Automatic (less common)
Features
Clutch Type:
Hydraulic Clutch
Gear Ratios
Gear Ratios Manual:
1st: 3.333, 2nd: 2.157, 3rd: 1.481, 4th: 1.150, 5th: 1.000, 6th: 0.794 (typical for '01 model)
Drivetrain
Drivetrain Layout:
Rear-Wheel Drive (RWD)
Differential
Differential Type:
Limited-Slip Differential (LSD)
📐 Dimensions
Exterior
Length Mm:
4295 mm
Width Mm:
1750 mm
Height Mm:
1230 mm
Wheelbase Mm:
2505 mm
Front Track Mm:
1460 mm
Rear Track Mm:
1450 mm
Weights
Curb Weight Kg:
1310-1350 kg (depending on trim and options)
Gross Weight Rating Kg:
Approximately 1600 kg
Cargo
Cargo Volume Liters:
N/A (Sports Coupe)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not Rated (Vehicle era)
Active Features
ABS:
Standard (Anti-lock Braking System)
Traction Control:
Standard (TCS)
Passive Features
Airbags:
Driver and Passenger Airbags
Seatbelts:
3-point Inertia-reel Seatbelts with Pretensioners
Chassis Safety
Rollover Protection:
Integrated Roll Hoop (Structural component of chassis)
💡 Technology Features
Infotainment
Audio System:
Bose premium audio system with CD player (optional)
Climate Control:
Automatic climate control
Driver Assistance
Cruise Control:
Standard
Headlights:
Pop-up Headlights with Halogen bulbs
Connectivity
Connectivity Features:
N/A (Pre-modern infotainment era)
🔧 Maintenance
Service Intervals
Oil Change Interval Miles:
5,000 miles (or as per manual recommendation)
Spark Plug Replacement Miles:
60,000 miles (specialized rotary spark plugs)
Timing Belt Replacement Miles:
N/A (Rotary engines do not have timing belts; they use apex seals and a different timing system)
Fluid Specifications
Engine Oil Type:
API SG or SH, SAE 10W-30 (Synthetic recommended)
Engine Oil Capacity Liters:
5.1 liters (with filter)
Transmission Fluid Type:
API GL-4 SAE 75W-90 Gear Oil
Differential Fluid Type:
API GL-5 SAE 80W-90 Hypoid Gear Oil
Coolant Type:
Ethylene Glycol based antifreeze (50/50 mix with distilled water)
Known Issues
Apex Seal Wear:
Potential for wear over time, leading to compression loss. Regular oil changes and proper engine warm-up are crucial.
Vacuum Lines:
Aging rubber vacuum lines can crack and cause boost leaks or rough idling.
Ignition System:
Coil packs and igniters can fail. Regular inspection and replacement are recommended.
Oil Metering Pump:
Can become clogged or fail, affecting lubrication to the apex seals.
📚 Vehicle History
Brand Heritage
Mazda Rotary Legacy:
Mazda's long-standing commitment and pioneering work with the Wankel rotary engine.
Model Evolution
Third Generation Fd:
Introduced in 1991, considered a design and engineering masterpiece, celebrated for its performance and handling.
Series 6 Updates:
The 2001 model year falls within the Series 6 updates, featuring subtle cosmetic and mechanical refinements over earlier models.
Production
Production Years:
1991-2002
Production Location:
Hofu, Yamaguchi, Japan
🏆 Awards & Recognition
Recognitions
Car And Driver Ten Best:
Named to Car and Driver's Ten Best list multiple times.
Motor Trend Import Car Of The Year:
Nominated for MotorTrend's Import Car of the Year.
Ratings
Handling Reputation:
Consistently praised by automotive journalists for its superb handling dynamics and driver engagement.
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