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Mazda Speed 3 2009 (2nd Generation) Service Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: MazdaSpeed 3 Year: 2009 Codes Chassis Code: BL (2nd Generation) Engine Code Primary: L3-VDT 👋 Introduction Market Position Segment: Compact Sport Hatchback Usp:...
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Sku: 91973
Mazda Speed 3 2009 (2nd Generation) Service Repair ManualMazda Speed 3 2009 (2nd Generation) Service Repair ManualMazda Speed 3 2009 (2nd Generation) Service Repair ManualMazda Speed 3 2009 (2nd Generation) Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
MazdaSpeed 3
Year:
2009
Codes
Chassis Code:
BL (2nd Generation)
Engine Code Primary:
L3-VDT
👋 Introduction
Market Position
Segment:
Compact Sport Hatchback
Usp:
Performance-oriented, turbocharged, front-wheel-drive (FWD) hot hatch.
Competitive Analysis
Key Competitors:
Volkswagen GTI, Subaru WRX, Honda Civic Si, Mitsubishi Lancer Ralliart.
Key Features
Performance Focus:
Engineered for spirited driving, sharp handling, and powerful acceleration.
Turbocharged Engine:
Direct injection, turbocharged MZR engine provides significant power and torque.
Sport Tuned Suspension:
Stiffer springs, larger anti-roll bars, and upgraded dampers for enhanced agility.
📋 Manual Details
Coverage Areas
Coverage:
Maintenance, repair, diagnostics, troubleshooting, wiring diagrams, specifications for 2009 MazdaSpeed 3.
Page Count
Page Count:
Estimated 2000+ pages (typical for comprehensive service manuals of this era)
Manual Type
Manual Type:
Factory Service Manual (FSM) / Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, engine management, fuel system, ignition system, emissions, exhaust system, cooling system, lubrication system.
Transmission:
Manual transmission (MZR DISI Turbo drivetrain), clutch, driveline, driveshafts, differentials.
Chassis:
Suspension (front and rear), steering system, braking system (ABS, EBD, DSC), wheel alignment.
Electrical:
Body electrical, power distribution, lighting, instrument cluster, audio system, HVAC controls, driver information system, charging system, starting system.
Body And Interior:
Body panels, doors, glass, interior trim, seats, safety restraints (airbags, seatbelts), HVAC components.
Diagnostic Tools:
OBD-II diagnostics, diagnostic trouble codes (DTCs), scan tool procedures, component testing.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, spark plug replacement, belt replacement.
Repair:
Engine assembly/disassembly, cylinder head service, turbocharger service, transmission overhaul, brake caliper/rotor replacement, suspension component replacement, electrical component diagnosis and repair.
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon faults across all systems.
Specifications:
Torque specifications, tolerances, clearances, fluid capacities, electrical resistance values, pressure specifications.
Technical Depth
Depth:
Comprehensive, covering basic to advanced repairs and diagnostics. Includes detailed explanations and diagrams for full component removal and installation.
📊 Manual Specifications
File Format
File Format:
PDF
Searchable Text:
Yes
Print Quality
Print Quality:
High-resolution, suitable for professional printing.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Name:
MZR DISI Turbo
Engine Code:
L3-VDT
Configuration:
Inline-4 Cylinder
Displacement:
2.3 Liters (2261 cc)
Bore X Stroke:
87.5 mm x 94.0 mm
Compression Ratio:
9.1:1
Performance
Horsepower:
263 hp @ 5500 rpm
Torque:
280 lb-ft @ 3000 rpm
Fuel System
Fuel Delivery:
Direct Injection (DISI)
Fuel Type:
Premium Unleaded Gasoline (91 AKI or higher recommended)
Turbocharger
Turbo Model:
Garrett GT2560R (or similar manufacturer spec)
Boost Pressure:
Approx. 16.5 psi (1.14 bar) nominal
🔧 Transmission
Standard
Type:
6-Speed Manual Transmission
Gear Ratios 1St:
3.307
Gear Ratios 2Nd:
2.022
Gear Ratios 3Rd:
1.354
Gear Ratios 4Th:
1.029
Gear Ratios 5Th:
0.794
Gear Ratios 6Th:
0.674
Final Drive Ratio:
3.412
Features
Limited Slip Differential:
Standard (Helical Type)
Fluid Specifications
Manual Transmission Fluid:
GL-4 75W-90 (API rating) - Consult manual for specific Mazda PN or equivalent.
📐 Dimensions
Exterior
Length:
177.0 inches (4495 mm)
Width:
70.1 inches (1780 mm)
Height:
57.5 inches (1460 mm)
Wheelbase:
104.3 inches (2650 mm)
Front Track:
60.2 inches (1530 mm)
Rear Track:
60.0 inches (1525 mm)
Weights
Curb Weight:
3190 lbs (1447 kg)
Gross Vehicle Weight Rating:
N/A (Consult manual)
Cargo
Cargo Volume:
15.5 cu ft (rear seats up)
Wheels And Tires
Standard Wheel Size:
18-inch alloy
Standard Tire Size:
225/40R18
Bolt Pattern:
5x114.3 mm (5x4.5 inches)
🛡️ Safety Features
Ratings
NHTSA Front Crash Rating:
5-Star (Driver & Passenger)
NHTSA Side Crash Rating:
5-Star (Front & Rear Passengers)
IIHS Top Safety Pick:
Yes
Passive Features
Airbags:
Front airbags (driver & passenger), side-impact airbags, curtain airbags (front & rear).
Seatbelts:
3-point front seatbelts with pretensioners and load limiters, 3-point rear seatbelts.
Active Head Restraints:
Yes (Front Seats)
Active Features
ABS:
Standard (Anti-lock Braking System)
Ebd:
Standard (Electronic Brakeforce Distribution)
Dsc:
Standard (Dynamic Stability Control) & Traction Control System (TCS)
Brake Assist:
Standard
💡 Technology Features
Infotainment
Audio System:
Bose premium audio system with CD player, MP3 capability, and auxiliary input jack. Some models may feature SiriusXM satellite radio.
Navigation:
Optional factory navigation system available on some trims.
Driver Assistance
Cruise Control:
Standard
Tire Pressure Monitoring System:
Standard (TPMS)
Connectivity
Bluetooth:
Optional hands-free Bluetooth connectivity (may require separate module/installation).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles or 6 months, whichever comes first (severe driving conditions may require more frequent changes).
Engine Air Filter:
Inspect every 15,000 miles, replace as needed. Consult manual for specific interval.
Cabin Air Filter:
Replace every 15,000 miles or annually.
Spark Plugs:
Recommended replacement at 75,000 miles (typically use Iridium type plugs as specified).
Coolant Flush:
Every 100,000 miles or 10 years, whichever comes first (using Mazda FL22 coolant).
Fluid Specifications
Engine Oil:
SAE 5W-30 Synthetic Engine Oil meeting API SN, ILSAC GF-5 standards. Consult manual for specific Mazda PN.
Engine Oil Capacity:
5.3 US quarts (5.0 liters) with filter change.
Coolant:
Mazda FL22 Antifreeze/Coolant (Blue) or equivalent.
Brake Fluid:
DOT 3 or DOT 4 (Consult manual for specific recommendation).
Known Issues
High Pressure Fuel Pump (Hpfp):
Some early models may experience premature wear or failure of the HPFP, leading to misfires or stalling. Covered by TSBs and potential recalls/warranties.
Clutch Wear:
Aggressive driving can lead to accelerated clutch wear. Clutch pedal assembly issues have also been reported.
Carbon Buildup:
Direct injection engines can be prone to carbon buildup on intake valves, potentially affecting performance. Periodic intake valve cleaning may be required.
Engine Mounts:
Engine mount wear can lead to increased vibration and noise, especially under acceleration.
📚 Vehicle History
Brand Heritage
Mazda Performance:
Mazda has a long history of producing driver-focused vehicles with an emphasis on handling and performance, exemplified by models like the RX-7 and Miata.
Model Evolution
First Generation:
MazdaSpeed 3 (Mazdaspeed 3) debuted for the 2007 model year.
Second Generation:
The second generation (BL chassis) was introduced for the 2010 model year, with the 2009 model year representing the final year of the first generation.
Production
Production Start Year:
2006 (First Gen), 2009 (Second Gen - for 2010 Model Year)
Production Location:
Mazda's Hofu Plant, Japan
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Mazdaspeed 3 was a regular contender or recipient of Car and Driver's 10Best list in previous generations, reinforcing its performance credentials.
Ratings
Sport Compact Car Of The Year:
Often praised by automotive publications for its balance of performance, practicality, and value within the sport compact segment.
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