🏷️ Basic Information

Make:

Mercedes-Benz

Model:

E-Class (W210)

Chassis Code:

W210

👋 Introduction

Segment:

Executive Mid-size Sedan and Wagon

Target Audience:

Mercedes-Benz owners, independent repair shops, automotive enthusiasts interested in the technical intricacies of the W210 E-Class.

Competitors:

BMW 5 Series (E39), Audi A6 (C4/C5), Lexus GS (S160), Volvo S80 (First Generation)

Vehicle Philosophy:

Represents a blend of comfort, luxury, advanced safety features, and robust engineering characteristic of Mercedes-Benz vehicles of its era.

Design Evolution:

The W210's 'four-eyed' headlight design and more aerodynamic styling differentiated it significantly from its predecessor, the angular W124.

📋 Manual Details

Product Name:

Mercedes 210 Service Repair Manual

Manual Type:

Service and Repair Manual

Language:

English

Format:

Digital Download (PDF)

Applicable Models Years:

Covers Mercedes-Benz E-Class W210 Sedan and Estate models from 1996 through 2002 (may include some earlier or later specific variations as per the manual's scope).

📖 Manual Coverage

Engine Systems:

Engine mechanical (M111, M104, M119, OM605, OM606), Engine management (ECU, sensors, actuators), Fuel injection, Ignition system, Cooling system, Lubrication system, Exhaust system, Emission controls

Transmission Systems:

Manual transmissions ( Getrag 260, 716.61, 717.45), Automatic transmissions (722.4, 722.5, 722.6 - NAG1), Drivetrain, Drive shafts, Differentials, Axles

Suspension Steering:

Front suspension (MacPherson strut, multi-link), Rear suspension (multi-link), Steering system (power steering, steering gear), Wheel alignment

Brake Systems:

Front and rear brakes (vented discs, solid discs), ABS (Anti-lock Braking System), Brake hydraulics, Parking brake

Electrical Systems:

Vehicle electrical system (12V), Battery, Charging system (alternator), Starting system (starter motor), Lighting system (headlights, taillights, interior), Fuses and relays, Wiring diagrams, Instrument cluster, Body control module (BCM), CAN bus systems

Body Chassis:

Body structure, Exterior panels, Doors, Hood, Trunk, Interior trim, Seats, Climate control system (HVAC), Body repair, Corrosion protection

Climate Control HVAC:

Manual and automatic climate control systems, A/C refrigerant handling, Blower motor, Heater core, Evaporator, Condenser, Compressors, Diagnostic and repair procedures.

Body And Interior:

Door mechanisms, Window regulators, Sunroof operation, Seat adjustments, Dashboard removal, Interior paneling, Upholstery, Seals, Body sealing and anti-corrosion measures.

Lighting And Signals:

Headlight aiming and replacement, Taillight assembly, Fog lights, Interior lighting, Turn signals, Hazard lights, Bulb types and replacement procedures, Headlight leveling systems.

Maintenance:

Scheduled maintenance intervals, Oil changes, Filter replacements (oil, air, fuel, cabin), Spark plug replacement, Coolant flush, Brake fluid replacement, Transmission fluid change, Belt inspection and replacement, Wiper blade replacement

Repair Diagnostics:

Engine diagnostics and repair, Transmission overhaul and repair, Suspension component replacement, Brake component replacement, Steering system repair, Electrical system troubleshooting, HVAC system repair, Body panel repair, Diagnostic trouble code (DTC) interpretation and resolution

Troubleshooting:

Systematic diagnostic procedures, Symptom-based troubleshooting, Component testing, Electrical circuit testing

Special Tools:

Lists and describes specialized tools required for specific repair procedures (e.g., spring compressors, injection pump timing tools, transmission special tools).

Engine Timing:

Detailed procedures for setting ignition timing (gasoline) and camshaft/crankshaft timing (diesel and gasoline) using specialized tools.

Airbag System Service:

Procedures for airbag system diagnostics, component replacement, and safety precautions when working on airbag systems.

Coverage Level:

Comprehensive, covering routine maintenance to major component overhauls and electrical system diagnostics. Includes detailed explanations, exploded views, torque specifications, and diagnostic flowcharts.

Diagnostic Tools Reference:

References diagnostic procedures and troubleshooting that can be performed with factory Mercedes-Benz diagnostic tools (e.g., STAR DIAGNOSIS system) or compatible aftermarket scan tools.

Torque Specifications:

Extensive torque specifications for all critical fasteners, including engine components, suspension, brakes, and bodywork.

Electrical Schematics:

Detailed wiring diagrams for all major electrical systems, including power distribution, lighting, engine management, comfort systems, and safety systems. Often broken down by component and function.

📊 Manual Specifications

File Format:

PDF (Portable Document Format)

Print Quality:

High-resolution, searchable text and images. Suitable for printing individual pages or the entire manual.

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Codes Covered:

M111 (2.0L I4), M104 (2.8L/3.2L I6), M119 (4.2L/5.0L V8), OM605 (2.0L/2.2L I4 Diesel), OM606 (3.0L I6 Diesel)

Power Output Range:

100 kW (136 hp) to 275 kW (375 hp) depending on engine variant

Torque Range:

190 Nm (140 lb-ft) to 530 Nm (391 lb-ft) depending on engine variant

Fuel Injection Type:

Bosch Motronic electronic fuel injection (EFI) for gasoline engines, Mechanical injection (OM605) or Electronic Diesel Control (EDC) for diesel engines.

Recommended Fuel:

Unleaded gasoline (Octane rating varies by engine, typically 91 RON or higher), Diesel fuel (EN 590 compliant)

V8 Engines:

E 420 (M119.959), E 50 AMG (M119.974)

Diesel Engines:

E 200 Diesel (OM605.911), E 220 Diesel (OM605.912), E 250 Diesel (OM605.912), E 300 Diesel (OM606.910), E 300 Turbo Diesel (OM606.912), E 320 CDI (OM613 - later models, may not be covered depending on manual version)

🔧 Transmission

Available Transmissions:

5-speed manual, 4-speed automatic (722.4), 5-speed automatic (722.5, 722.6)

Optional Transmissions:

5-speed automatic (722.6 - NAG1) became increasingly standard on higher trims and later models.

Automatic Transmission Features:

Comfort/Sport modes, Electronic control (on 722.6), Lock-up torque converter

📐 Dimensions

Body Styles:

4-door Sedan, 5-door Estate (T-model)

Wheelbase Sedan:

Approx. 2833 mm (111.5 in)

Wheelbase Estate:

Approx. 2833 mm (111.5 in)

Cargo Volume Sedan:

Approx. 520 liters (18.4 cu ft)

Cargo Volume Estate:

Approx. 530-1510 liters (18.7-53.3 cu ft) depending on rear seat configuration

Curb Weight Range:

Approx. 1500 kg (3307 lbs) to 1750 kg (3858 lbs) depending on engine and equipment

🛡️ Safety Features

Crash Test Ratings:

While specific formal ratings like NHTSA or Euro NCAP were less standardized in the early W210 production years, Mercedes-Benz's 'integrated safety' philosophy ensured high levels of passive safety. Later model year updates incorporated advancements in structural integrity.

Driver Comfort Safety:

Emphasis on long-distance comfort and high safety standards, reflecting Mercedes-Benz's reputation.

Active Safety Systems:

ABS (standard on most models), ASR (Acceleration Slip Regulation - optional or standard on higher trims), ESP (Electronic Stability Program - introduced later in production, often optional)

Passive Safety Features:

Dual front airbags, Side airbags (optional), Front and rear crumple zones, Reinforced passenger cell, Seatbelt pre-tensioners, ISOFIX child seat anchors (later models)

💡 Technology Features

Infotainment Systems:

COMAND (Cockpit Management and Navigation Display) systems became available, featuring CD players, radio, optional navigation, and climate control integration. Earlier models had simpler stereo systems.

Premium Audio Options:

Bose sound system was a popular option.

Driver Assistance Features:

Cruise control, Parking sensors (optional on later models), Rain-sensing wipers (optional on later models).

Cruise Control System:

Standard cruise control, often with speed limiter function.

Connectivity Options:

Analog cellular phone integration was available as an option in some models. Pre-wiring for aftermarket Bluetooth modules is sometimes present.

🔧 Maintenance

Oil Change Interval:

Typically every 15,000 km (9,300 miles) or 12 months, whichever comes first (varies by engine and oil specification). Check the manual for exact intervals.

Major Service Intervals:

Major services involving spark plugs, transmission fluid, coolant, etc., are usually scheduled around 60,000 km (37,000 miles) or higher intervals. Refer to the specific service schedule in the manual.

Engine Oil Specification:

MB-Approval 229.1, 229.3, or 229.5 (depending on engine and service interval). Viscosity typically 0W-40, 5W-40, 5W-30, 10W-40. Refer to the specific engine requirement.

Transmission Fluid Automatic:

MB-Approval 236.10, 236.12, or 236.14 for 722.6 transmissions. Typically ATF Dexron III or equivalent for earlier automatics. **Crucially important to use the correct fluid type.**

Coolant Specification:

Mercedes-Benz Coolant/Antifreeze (Glysantin G05 or equivalent) - typically a silicate-containing antifreeze for mixed metal engines. Blue or green color depending on formulation.

Brake Fluid Specification:

DOT 4, MB-Approval 331.0

Power Steering Fluid:

MB-Approval 343.0 or 236.3 (ATF Dexron III can be used in some cases, but correct specification is crucial)

Common W210 Issues:

Headlight condensation/seal failure, MAF sensor issues (gasoline engines), Crankshaft position sensor failure, Oil cooler leaks (OM606), Biodegradable wiring insulation (early models), SBC hydraulic brake system issues (later models, though less common on W210 than W220), rust prone areas (wheel arches, door bottoms), instrument cluster pixel loss.

Oil Filter Example:

Mann-Filter HU 718/1y, Bosch 0 451 104 001 (confirm for specific engine)

Air Filter Example:

Mann-Filter C 35 145, Bosch S4057 (confirm for specific engine)

📚 Vehicle History

Brand Legacy:

Mercedes-Benz has a long-standing reputation for engineering excellence, safety, and luxury dating back to the late 19th century.

W210 Generation:

Produced from 1995 to 2002, the W210 succeeded the W124 E-Class and introduced a more rounded, contemporary design language. It marked a significant shift in Mercedes-Benz's styling. A facelift occurred in 1999.

Facelift Impact:

The 1999 facelift brought updated styling (clear-lens headlights, revised bumpers and taillights), improved interior materials, and new engine options, including the more powerful V6 engines and the CDI turbodiesel.

Production Period:

1995-2002

Manufacturing Locations:

Germany (Sindelfingen), Austria, South Africa, Hungary, Vietnam, and other global assembly plants.

🏆 Awards & Recognition

Industry Awards:

While specific awards for the W210 generation are not prominently highlighted in typical automotive publications of the era, it consistently received praise for its build quality, comfort, and advanced safety features, solidifying its position as a benchmark in its segment.